MiniWave Selective Solder Machine Solder Setup Process Control

The Mini-Wave Selective system uniquely uses 2 measurement technologies working in combination results in

Why not simply use Thermocouples ? THERMOCOUPLES ARE EXCELLENT TEMPERATURE SENSOR AND ARE USED

TRUE WAVE CONTACT SENSING FOR SENSING CONTACT TIME, NOZZLE HEIGHT, CONTACT TIMES AND SPEED

How is the system used? The system is unbelievable easy to use : The

PC Analysis Software PROCESS SETUP INFORMATION IS DEFINED ABOUT YOUR SOLDERING MACHINES ZONE LENGTHS,

PC Analysis Software PROCESS CHECKER SCREENS ALLOWS PROCESS LIMITS TO BE DEFINED FOR RAPID

SPC Manager ALL DATA CAPTURED BY THE WAVESHUTTLE IS HIGHLY REPEATABLE. USING OUR DATA

Who is using Solderstar systems? Solder system are in use in every major manufacturing

Slides: 10

Download presentation

Mini-Wave Selective Solder Machine Solder Setup & Process Control Tools www. solderstar. com

The Mini-Wave Selective system uniquely uses 2 measurement technologies working in combination results in the most accurate & repeatable results of any system on the market. Measurement system 1: Temperature profiles measurement Measurement system 2: Nozzle Contact measurement DATALOGGER WITH QUICK RELEASE ‘Smart. Link’ CONNECTOR X/Y Speed Sensors Nozzle Height Sensor Array Solder Temperature Sensor Topside Pre-heat Temperature Sensors (Left & Right) www. solderstar. com 10 mm HIGH QUALITY PALLET TITANIUM SIDE RAILS FOR MAXIMUM LIFE

Why not simply use Thermocouples ? THERMOCOUPLES ARE EXCELLENT TEMPERATURE SENSOR AND ARE USED ON THE SOLDER FIXTURES FOR TEMPERATURE BASED PARAMETER MEASUREMENT. FOR MEASURING TIME BASED PARAMETERS SUCH AS CONTACT TIME AND SPEEDS THE RESPONSE TIME IS TOO SLOW FOR ACCURATE AND REPEATABLE MEASUREMENT. SLOW RESPONSE/SLOPES INTRODUCE DWELL TIME ERRORS GAP BETWEEN WAVES IF DIFFICULT TO DETECT REPEATABLY THERMOCOUPLE TRACE OF SOLDER TEMPERATURE PROFILES AT 0. 1 SECONDS www. solderstar. com TRUE CONTACT SENSORS SOLVE THIS PROBLEM

TRUE WAVE CONTACT SENSING FOR SENSING CONTACT TIME, NOZZLE HEIGHT, CONTACT TIMES AND SPEED THE SOLDERSTAR SYSTEMS USE SPECIALISED MEASUREMENT HARDWARE AND AN ARRAY OF TITANIUM SENSORS FITTED TO THE BOTTOM SIDE OF THE PALLET. THIS TECHNOLOGY PROVIDES MORE ACCURACY AND REPEATABLE MEASUREMENT OF WAVE DATA WITH A RESPONSE TIME OF 10 MILLI-SECONDS. THIS IS 20 – 30 TIMES MORE ACCURACTE THAT THERMOCOUPLE BASED SYSTEMS. www. solderstar. com

How is the system used? The system is unbelievable easy to use : The selective solder machine is programmed to pass the pallet through the preheat stage & into the process as would a normal PCB assembly. The solder nozzles are programmed to touch each of the contact sensors, and sweep the height sensors. With a single pass the system can capture, • • • Nozzle Contact Time Nozzle Solder Height X /Y Speed Solder Temperature Pre-heat temperatures / Slopes Topside peak / wave temperatures www. solderstar. com

PC Analysis Software PROCESS SETUP INFORMATION IS DEFINED ABOUT YOUR SOLDERING MACHINES ZONE LENGTHS, DIMENSIONS , TOPSIDE PRE-HEATING. PASS/FAIL LIMITS CAN ALSO BE DEFINE FOR EACH MEASUREMENT MADE www. solderstar. com

PC Analysis Software THE PROFILE VIEWER ANALYSE TEMPERATURE DATA, PROFESSIONAL DOCUMENTATION TOOLS ALLOW COMPREHENSIVE REPORTING. PROFILE DATA ORGANISATION BY PRODUCT, TIME AND DATE. Test Reports www. solderstar. com

PC Analysis Software PROCESS CHECKER SCREENS ALLOWS PROCESS LIMITS TO BE DEFINED FOR RAPID PASS/FAIL INDICATION MAKING PROCESS TESTING SIMPLE AND EFFICIENT. PARAMETER INSIDE SPECIFICATION. PARAMETER OUT OF SPECIFICATION. GOOD/BAD LIMITS CAN BE QUICKLY DEFINED

SPC Manager ALL DATA CAPTURED BY THE WAVESHUTTLE IS HIGHLY REPEATABLE. USING OUR DATA MANAGEMENT SYSTEM ALLOWS FOR EASY SPC CHARTING TO BE PERFORMED USING THE INTEGRAL SPC MANAGER TOOLS XBAR & RANGE CHARTS Cpk & CP CALCULATION CONFIGURE USL AND LSL FOR 6 SIGMA PRODUCTION SELECT FROM HISTORICAL DATA www. solderstar. com

Who is using Solderstar systems? Solder system are in use in every major manufacturing market. Below is a sample list from around the world • • • ADLINK Bosch Celestica Deep Sea Eolane Foxconn Goodrich Aerospace Harmen Becker Invensys Jabil • • • Kamstrup A/S Bosch Automotive Motorola Newbury EMS Optelekom Philips Rolls Royce Siemens Tridonic ATCO • Wolfson Micro • Yazaki Automotive • Zollner Electronics Solderstar products are available worldwide, via our chain of knowledgeable sales & support partners. For you nearest distributor please contact one of our regional local offices, Solderstar Ltd (HQ) Milnrow Road, Rochdale Lancashire, UK OL 16 1 UG Tel: +44 (0)1706 354846 Fax: +44 (0)1706 675296 Email: info@solderstar. co. uk www. solderstar. com Solderstar LLC 4500 140 th Avenue North, Suite 101 Clearwater, FL 33762, USA Tel: + 1 (727) 461 2270 Fax: +1 (727) 538 4237 Email: info@solderstar. com Solderstar Zum Rehmer Eck 22 32547 Bad Oeynhausen, Germany Tel: +49 5731 3002811 Fax: +49 5731 3002814 Email: info@solderstar. de