Micro Torque Smart Connected Electronics Demo Box Ella
Micro. Torque Smart Connected Electronics Demo Box Ella LO
Content 1. Why do I need this box? 2. What is Smart Connected Electronics? 3. What is Smart Tightening Electronics? 4. Demo Box Content Overview 5. Initial Setup Possibilities 6. Demonstration Possibilities & Customer Values 7. Demo Sets 8. Complete Content List 9. Ordering Details
Why do I need this demo box? • • • Micro. Torque Smart Connected Electronics Demo Box is everything you need to successfully transform low torque electronics customers and sell the value of Micro. Torque smart tightening systems This demo set is needed for the rollout of our two main initiatives that we will launch this year: Smart Tightening Electronics & Smart Connected Electronics It includes a complete set of demo possibilities and all exclusive new products and smart functionalities: • QA Station MT with the possibility for portable Micro. Torque tightenings • Smart Vacuum Pump MT, integrated with MTF 6000 for smart screw pick up • ETD MT, ETD M ABL V 2, EBL and customized demos enabling transformation from clutch to current controlled, or current controlled to transducerized. • TN 8 Demo unleashing the full value of Smart Connected Electronics!
What is Smart Connected Electronics? Promotion of our Smart Portfolio and Complete Solutions Smart Connected Electronics will be a presentation pointing out the and in a compact way delivering the value proposition from a full implementation of Atlas Copco Electroncis vision implementation Release Q 2 2019 main customer pain
What is Smart Tightening Electronics? Complete Educational Seminar about Electronics Tightening Release 1 Includes 4 initial modules, launch Q 2 2019
Component Highlights Demo Box Content USB with Pre. Programmed Psets Hard & Soft Joint Transducer MT TS 50 Router & TN 8 Server 3 x MTF 6000 with 2 x IAM Process & 1 x IAM QA* Smart Jig RFID Reader and RFID Cards Clutch EBL 03 SS Current Controlled ETD M 20 ABL V 2 *IAM QA is only for demo purpose 6 Transducerised ETD MT 21 25 USB Hub Base Plate Metallic, Plastic & PCB test plates 3 x portable station Smart Vacuum Pump & Bar Code Scanner and Vacuum Adapter for ETD MT Pre Configured Bar Codes
Set Up Possibilities Portable ETD MT & ETD M ABL Set Portable QA Set • Allow you to run torque check with other tools in parallel at the same time • • 1 x MTF 6000 Controller • • 1 x EBL Drive 1 x QA Station 1 x IAM QA Demo* 1 x MT TS 50 Transducer EBL Set • Allow you to run ETD MT & ETD M ABL in parallel at the same time • • No cable mess and easy to be carried around Battery lasts 16 hours *IAM QA is only for demo purpose • • • 2 x MTF 6000 Controller 2 x Portable Station 2 x IAM Process 1 x ETD M ABL 1 x ETD MT • Allow you to demo overshoot of clutch tool 1 x EBL Tool
Set Up Possibilities Tools. Net 8 Set Smart Vacuum Pump MT Set • Router Allow you to demo vacuum screw pick up with our new smart vacuum pump with ETD MT • • • 1 x MTF 6000 Controller • • 1 x Scanner 1 x IAM Process 1 x Smart Vacuum Pump 1 x Vacuum Adapter 1 x ETD MT Smart Jig Integration Set TN 8 Server • • Pre-installed TN 8 server for retrieving tightening data in real time Allow you to demo the advantage of having traceability & process optimization with TN 8 • • • 1 x Router 1 x Small PC 1 x TN 8 Software • Allow you to demo batch sequence with smart jig and scanner integration 1 x Metallic, Plastic & PCB test plates 1 x Smart Jig
Demonstration Possibilities Equipment Customer Value Demonstration Possibilities • • Preprogrammed Psets for value demo Common Tightening Errors Smart Tightening Strategies Data Export • Understanding of tightening risks • Understanding of tightening strategies • Data driven process improvement • Interactive Functionalities of ETD MT • Screw Pick-up with Smart Vacuum Pump & Vacuum Adapter • Reduced setup time • Improved process control • Improved quality assurance • Clutch Tool Overshoot • Differences between Clutch, Current Controlled & Transducerised Screwdrivers • Improved quality assurance • Error proofing assembly • Portability of Microtorque QA Solution • Torque Checking • Portability • Improved quality assurance And all Cables & Supply Units 9
Demonstration Possibilities Equipment Customer Value Demonstration Possibilities • Pset & Batch Sequence selection • Rejection Management, Logon/Logoff • Traceability • Reduced setup time • Improved process control • Improved quality assurance • Smart jig integration • Different screws for screw detection • Data export • Connectivity • Error proofing assembly • Data driven process improvement • Tools. Net 8 • Traceability • Connectivity • Data driven process improvement • Hard & Soft Joint Demonstration • Easy Tightening Demonstrations • Joint impact understanding And all Cables & Supply Units 10
Demonstration Sets Demo DEMO 1 Hard & Soft Joint Pset Included • Pset 11 – Torque Step (10 c. Nm) DEMO 2 Target Torque Limitations • Pset 12 – Torque Step (6 c. Nm) • Pset 13– Torque Step (14 c. Nm) DEMO 3 Target Torque & Angle Monitoring • Pset 14 – Torque Step & Angle Monitoring (+) • Pset 15 – Torque Step & Angle Monitoring (-) DEMO 4 Three Step Tightening • Pset 16 – Three Step Tightening (+/-) • Pset 17 – Three Step Tightening (+) • Pset 18 – Three Step Tightening (-) • Pset 19 – Multistep Tightening DEMO 5 Multistep Tightening DEMO 6 Advanced Tightening Strategies 11 • Pset 20 – Torque Step (10 c. Nm) • Pset 21 – Seating Control Strategy • Pset 22 – Torque Seating Monitoring Step Key Point Different joints can have big differences depending on the threading. Only a smart tool can adjust the tightening accordingly. See Demo 01, slide 2/2 for reference. Controlling torque only does not guarantee a good tightening and may result in e. g. floating screws or stripped joints and insufficient clamp force. Adding the angle monitoring to a target torque strategy helps to detect deviations in for example the hole size and thereby helps to detect when the screw is not properly tightened. Explain the benefits of each step in a three step tightening. See Demo 4 slide 3/3 for reference. With MTF 6000, you can add up to 10 tightening steps (IAM Process) matching the need of any tightening process Comparison of tightening strategies to demonstrate controlling on Seating, Torque and Clamp Torque.
Demonstration Sets Demo DEMO 7 Batch Sequence Key Point Demonstrate how MTF 6000 can easily integrate with pokayoke or any external systems enabling process sequences, workflow control, error proofing and process improvement. • Pset 14 – Torque Step & Angle Monitoring (+) • Pset 15 – Torque Step & Angle Monitoring (-) DEMO 8 Interactive Functionalities of ETD MT • Pset 16 – Three Step Tightening (+/-) ETD MT can easily be programmed & configured in MTF 6000 for different interactive functionalities: guiding light, tactile feedback, vaccum crew pick up DEMO 9 Clutch Tool Overshoot • No Pset The torque values of cluth tool are not accurate and overshoot always happens, the torque adjusting process is very time consuming • Pset 23 – Torque Step *(ETD MT) • Pset 24 – Torque Step *(ETD M ABL) • Tools. Net 8 DEMO 10 Clutch vs Tranducerized vs Current controlled tool DEMO 11 Traceability 12 Pset Included Highlight the difference between clutch vs transducerised vs current controlled tools. Emphasize the real torque measurement of ETD MT Highlight the importance of the traceability of tightening errors and drive continues improvement in production process
Complete Content List Part ETD MT complete demo box 8432089916 Ordering Number Quantity ETD MT & ETD M ABL Demo Part Toolsnet 8 Demo Ordering Number Quantity Small PC (TN 8 Server) NA 1 Wi. Fi Router NA 1 Multiple Socket Outlets 6 ports 2 m NA 1 MT Focus 6000 8432085100 3 ETD MT 21 -25 8432084525 1 ETD M 20 ABL V 2 8432081521 1 EBL Demo IAM Process 8432085220 2 EBL 03 SS 8431017007 1 8432083520 2 EBL drive 8431017070 1 POWER SUPPLY MT PS 72 W-36 V 8432084001 2 BASE PLATE COMPLETE 4216275280 1 SHAKER TRAY PLATE 4216270300 1 IAM QA (Demo) 8432085240 1 Shaker tray box 4216270700 1 New Transducer MT TS 50 8432082225 1 TEST J. M 3 HARD JOINT 1/4 I H 8432083353 1 8432083359 1 8432082230 4211603086 1 TEST J. M 3 SOFT JOINT 1/4 I H Transducer cable (controller to transducer) 1. 8 m Battery Bit : HM 4 MM TORX PLUS 05 IP L=64 MM 4023000133 5 3 Bit: HM 4 MM-HEX 2, 5 -L 44 4023000243 2 Smart Vacuum Pump Demo NA Wing shank Bit for clutch*(for joint): 4023000262 2 ETD MT vacuum adapter 8432077060 1 Wing shank Bit for clutch*(for screws): 4023000211 2 Plastic Nozzle – HM 4 OM_nozzle 1 SCS TEST PLATE 4216261200 4 ETD MT vaccuum pump 8432085400 1 Bit magnet 8432086105 5 DEMO Case NA 1 SORTING BOX COMPL. 4216275780 1 Smart Jig 4216289281 1 Silver self-thread screws 4216270900 1000 SCREW PLATE Plastic 4216289214 10 Screw M 1. 6 x 4 4216295905 300 SCREW PLATE Alu 4216 2892 48 5 Screw M 1. 6 x 6 4216295906 300 Demo PCB 4216289215 10 Barcode scanner 4216295900 1 NA 1 USB Hub 4 -port 4216295902 1 RFID Tag 4216295903 5 RFID Reader 4216295904 1 ETHERNET CABLE 2 M 4222124602 1 I/O TESTER CABLE 4216193380 1 Tool cable USB stick QA Demo Portable station (exclude MTF 6000) Smart Jig Integration Demo 3
Ordering Details • • 14 Ordering Number: 8432 0899 16 Price: 12. 000 euro Leadtime: around 8 -10 weeks For 1 st Batch Release: May 2019 ( Please order by end of Mar 2019 if you want to get one of the 1 st Batch)
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