MGM INFRA DEVELOPMENT SOLUTIONS PVT LTD TOWARDS A















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MGM INFRA DEVELOPMENT SOLUTIONS PVT. LTD. “ TOWARDS A GREEN REVOLUTION IN BUILDING CONSTRUCTION ”
MGM INFRA IS A PUNJAB BASED PVT. LTD. COMPANY THAT MANUFACTURES AND SUPPLIES CONCRETE PRODUCTS PREFERRED WORLDWIDE SUCH AS HOLLOW CONCRETE BLOCKS, FLY – ASH BRICKS AND PAVERS IN THE REGION OF PUNJAB, HARYANA, HIMACHAL PRADESH & CHANDIGARH. OUR PRODUCTS Concrete Hollow Block – 200 mm Fly Ash Brick - with Frog Hollow Block – 200 mm & 225 mm I – Paver Concrete Hollow Block – 100 mm Uni – Paver
FLY ASH BRICKS IS 12894: 2002 • ECO – FRIENDLY PRODUCT. • DIMENSIONAL ACCURACY. • HIGH COMPRESSIVE STRENGTH. • NO ADHESIVES REQUIRED FOR FIXING. • PRE – CURED PRODUCT. • NO CHANCE OF EFFLEROSCENCE. • MINIMUM BREAKAGE/WASTAGE DURING TRANSPORTATION AND ON SITE. SIZE (mm) STRENGTH (N/mm 2) DENSITY (Kg/m 3) WEIGHT (Kg) 230 X 110 X 70 7. 5 – 10 1300 2. 70
ADVANTAGES OF FLY ASH BRICKS OVER CONVENTIONAL CLAY BRICKS I. ECO – FRIENDLY PRODUCTS: • FLY ASH is used as a raw material, thus RECYCLING IT. • LESS ENERGY INTENSIVE manufacturing process. • Recycled content helps in gaining LEED & GRIHA credits. II. ECONOMICAL: • Dimensional Accuracy and larger size of the hollow block therefore REDUCTION IN PLASTERING AND JOINTING COSTS. • REDUCTION IN LABOUR COSTS due to faster and easier construction process. • Lighter weight reduces the dead load thus REDUCTION IN THE REINFORCEMENT REQUIRED. • High Strength leads to MINIMUM BREAKAGE / WASTAGE during transportation. • No chance of efflorescence therefore REDUCTION IN MAINTENANCE COSTS. • Pre – cured products hence SAVE WATER during construction.
HOLLOW CONCRETE BLOCKS IS 2185 (Part – 1): 2005 CAN BE USED FOR LOAD BEARING AS WELL AS • DIMENSIONAL ACCURACY. NON – LOAD BEARING STRUCTURES. • PRE – CURED PRODUCT. • ECO – FRIENDLY PRODUCT. • NO ADHESIVES REQUIRED. • EXCELLENT THERMAL AND ACOUSTIC INSULATION • • PROPERTIES. • FIRE RESISTANT. MINIMUM BREAKAGE/WASTAGE DURING • LOWER DENSITY AND WEIGHT. • PERMITS EASY CONCEALMENT OF ELECTRICAL • NO CHANCE OF EFFLORESCENCE. AND SANITARY CONDUITS. • VARIOUS COLORS AVAILABLE TRANSPORTATION.
HOLLOW CONCRETE BLOCKS IS 2185 (Part – 1): 2005 SIZE (mm) STRENGTH (N/mm 2) DENSITY (Kg/m 3) WEIGHT (Kg) 400 X 200 7. 5 – 15* 1200 – 1300 19 – 21 400 X 200 7. 5 – 15* 1350 – 1450 20 – 23 400 X 225 X 200 7. 5 – 15* 1400 – 1500 22 – 25 400 X 100 X 200 7. 5 – 15* 1200 – 1300 9 – 11 * Can be manufactured to required strength
HOLLOW CONCRETE BLOCK 8. 5 NO. CLAY BRICKS REMARKS VOLUME 0. 016 cum. 8. 5 x 0. 0019 = 0. 016 cum. Approx. equal to 9. 5 bricks in volume because of saving in mortar WEIGHT 19 Kg 27 Kg Approx. 25% lighter than bricks per cum. THICKNESS OF WALL 200 mm 230 mm Approx. 12% increase in area per sqft.
COST COMPARISION OF HOLLOW BLOCK MASONARY WITH CLAY BRICK MASONARY ALL UNITS RS PER SQUARE FEET DESCRIPTION BRICK WALL MASONARY HOLLOW BLOCK MASONARY SAVINGS / EXCESS 1 CEMENT MORTAR 10. 35 6. 56 3. 79 2 LABOUR 21. 45 14. 84 6. 61 3 PLASTER 27. 00 20. 66 6. 34 4 COST OF THE PRODUCT 55. 96 56. 90 0. 94 TOTAL SAVING PER SQ. FT. Rs 15. 80
ADVANTAGES OF HOLLOW CONCRETE BLOCKS OVER CONVENTIONAL CLAY BRICKS I. ECO – FRIENDLY PRODUCTS: • FLY ASH is used as a raw material, thus RECYCLING IT. • LESS ENERGY INTENSIVE manufacturing process. • Recycled content helps in gaining LEED & GRIHA credits. II. ECONOMICAL: • Dimensional Accuracy and larger size of the hollow block therefore REDUCTION IN PLASTERING AND JOINTING COSTS. • REDUCTION IN LABOUR COSTS due to faster and easier construction process. • Lower density and lighter weight reduces the dead load thus REDUCTION IN THE REINFORCEMENT REQUIRED. • High Strength leads to MINIMUM BREAKAGE / WASTAGE during transportation and application. • Excellent thermal insulation and acoustic insulation properties due to low U-value which leads to DECREASED AIR CONDITIONING COSTS. • No chance of efflorescence therefore REDUCTION IN MAINTENANCE COSTS. • Reduced wall thickness therefore increase in carpet area i. e INCREASED SALEABLE / USABLE AREA. • NO ADDITIONAL FORMWORK OR EQUIPMENT REQUIRED for reinforcing hollow block masonry. • Pre – cured products hence SAVE WATER during construction.
CONCRETE PAVERS IS 15658: 2006 • HIGH LOAD BEARING CAPACITY. • COST EFFECTIVE AND EASY TO MAINTAIN. • EXCELLENT CHOICE FOR OUTDOOR APPLICATIONS. • NATURALLY ALLOWS RAIN WATER SEEPAGE FOR • VARIETY OF SHAPES AND COLOURS. • EXTREMELY DURABLE. REPLENISHING THE UNDERGROUND WATER TABLE. DESCRIPTION SIZE (mm) STRENGTH (N/mm 2) NUMBER/ SQM. WEIGHT (Kg) I - PAVER 225 X 113 X 80 225 X 113 X 60 > 40 > 35 40 4. 80 3. 60 UNI - PAVER 200 X 162 X 80 200 X 162 X 60 > 40 > 35 35 4. 50 3. 40
TECHNOLOGY • Specialized German Hydraulic Vibro Compact Technology with an installed capacity to roll out 20000 Hollow Concrete Blocks, 60000 Concrete Pavers and 80000 Fly Ash Bricks per day. • Silos for storage of raw materials like Cement and Fly ash. • Fully Program Logic Controlled for weigh batching, mixing and moulding of products on pallets. • Strapping of cubed material. • Mechanized handling and shifting of finished product using Forklifts.
3 D Layout – Fully Automatic Plant
Batching Section Curing System - Automated
ADVANTAGES OF AUTOMATED MANUFACTURING UNIT I. HOMOGENEOUS MIX II. ASSURED QUALITY. III. DIMENSIONAL ACCURACY. IV. REQUIRED STRENGTH. V. VARIETY OF PRODUCTS VI. SHORT DELIVERY CYCLES.
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