Material Processing Material processing changing the shape size Slides: 17 Download presentation Material Processing • Material processing changing the shape, size and/or characteristics Forming Changing the shape of a material Casting • Casting - pouring a material into a mold that has a particular shape. i. e. candles; Extruding • pulling or pushing a material through a die. i. e. toothpaste coming out of a tube, pipe, tubing, storm window frames, wire Forging • hammering a piece of material into a specific shape Separating • Separating removing parts of material to a specific size. i. e. filing, drilling a hole in wood, sanding Shearing • Shearing - separating by use of a wedge (cutting). i. e. cutting paper with scissors, cutting sheet metal Machining – Machining - taking off small pieces of material. i. e. milling, engraving, sharpening with a grinder. Sawing • Sawing - using a blade to cut material. Usually produces small chips as a waste product. Combining • Combining - joining materials together. i. e. painting, gluing, nailing, bonding. Conditioning • Conditioning – changing the internal structure of a material Material processes • Thermal processes - using heat to change materials. – i. e. baking, boiling, freezing, steel, glass, petroleum Mechanical • Mechanical processes - using force to change materials. – i. e. hammering, penning, machining, shearing Magnetic Processes • Magnetic processes using magnetic forces to change materials. – i. e. making cassette tapes, magnetizing a tool (screwdriver) Acoustical Processes • Acoustical processes : using sound wave to change or test materials. – i. e. ultrasound, medicine Optical Processes • Optical processes using light to change materials. – i. e. photoelectric processes, laser, fiber optics Electrical Processes • Electrical processes - using electrons to change materials. – i. e. electrical discharge machining, electromagnetic waves