Material Handling and Hand Rigging Module 32111 07

Transparency 1 Objectives Upon completion of this module, you will be able to do

Transparency 2 Performance Tasks 1. Perform a safety inspection on hooks, slings, and other

Transparency 3 National Center for Construction Education and Research Figure 2 - Rigging hook

Transparency 4 National Center for Construction Education and Research Figure 3 – Rigging hook

Transparency 5 National Center for Construction Education and Research Figure 4 – Round pin

Transparency 6 National Center for Construction Education and Research Figure 5 - Spacers used

Transparency 7 National Center for Construction Education and Research Figure 6 - Example of

Transparency 8 National Center for Construction Education and Research Figure 7 - Eyebolt and

Transparency 9 National Center for Construction Education and Research Figure 8 - Two types

Transparency 10 National Center for Construction Education and Research Figure 9 - Turnbuckles Industrial

Transparency 11 National Center for Construction Education and Research Figure 10 - Turnbuckle inspection

Transparency 12 National Center for Construction Education and Research Figure 13 - Rigging plates

Transparency 13 National Center for Construction Education and Research Figure 16 - Sling angles

Transparency 14 National Center for Construction Education and Research Table 1 - Example of

Transparency 15 National Center for Construction Education and Research Figure 18 - Load and

Transparency 16 National Center for Construction Education and Research Figure 19 - Common chain

Transparency 17 National Center for Construction Education and Research Figure 22 - Simple block

Transparency 18 National Center for Construction Education and Research Figure 28 - Upright and

Transparency 19 National Center for Construction Education and Research Figure 36 - Hoist Industrial

Transparency 20 National Center for Construction Education and Research Figure 37 - Lower Industrial

Transparency 21 National Center for Construction Education and Research Figure 38 - Use main

Transparency 22 National Center for Construction Education and Research Figure 39 - Use whip

Transparency 23 National Center for Construction Education and Research Figure 40 - Raise the

Transparency 24 National Center for Construction Education and Research Figure 41 - Lower the

Transparency 25 National Center for Construction Education and Research Figure 42 - Move slowly

Transparency 26 National Center for Construction Education and Research Figure 43 - Raise the

Transparency 27 National Center for Construction Education and Research Figure 44 - Lower the

Transparency 28 National Center for Construction Education and Research Figure 45 - Swing Industrial

Transparency 29 National Center for Construction Education and Research Figure 46 - Stop Industrial

Transparency 30 National Center for Construction Education and Research Figure 47 - Emergency stop

Transparency 31 National Center for Construction Education and Research Figure 48 - Dog everything

Transparency 32 National Center for Construction Education and Research Figure 49 - Travel (both

Transparency 33 National Center for Construction Education and Research Figure 50 - Travel (one

Transparency 34 National Center for Construction Education and Research Figure 51 - Extend boom

Transparency 35 National Center for Construction Education and Research Figure 52 - Retract boom

Transparency 36 National Center for Construction Education and Research Figure 57 - Front swing

Transparency 37 National Center for Construction Education and Research Figure 58 - Rear swing

Transparency 38 National Center for Construction Education and Research Table 2 - High-voltage power

Transparency 39 National Center for Construction Education and Research Figure 59 - Prohibited zone

Transparency 40 National Center for Construction Education and Research Figure 60 - Wind and

Transparency 41 National Center for Construction Education and Research Figure 61 - Crane requirements

Transparency 42 National Center for Construction Education and Research Figure 62 - Suspended personnel

Transparency 43 National Center for Construction Education and Research Figure 65 - Sample lift

Transparency 44 National Center for Construction Education and Research Figure 65 - Sample lift

Transparency 45 National Center for Construction Education and Research Figure 66 - Crawler- and

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Material Handling and Hand Rigging Module 32111 -07 / 40111 -07 National Center for Construction Education and Research Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 1 Objectives Upon completion of this module, you will be able to do the following: 1. Identify and describe the uses of common rigging hardware and equipment. 2. Inspect common rigging equipment. 3. Select, use, and maintain special rigging equipment, including: • Jacks • Block and tackle • Chain hoists • Come-alongs 4. Tie knots used in rigging. 5. Use and understand the correct hand signals to guide a crane operator. 6. Identify basic rigging and crane safety procedures. National Center for Construction Education and Research Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 2 Performance Tasks 1. Perform a safety inspection on hooks, slings, and other rigging equipment. 2. Select, inspect, and use special rigging equipment, including: • Block and tackle • Chain hoists • Come-alongs • Jacks • Tuggers 3. Tie knots used in rigging. 4. Determine the center of gravity of a load. 5. Properly attach rigging hardware for routine lifts. 6. Use and interpret hand signals. 7. Perform sling tension calculations. National Center for Construction Education and Research Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 3 National Center for Construction Education and Research Figure 2 - Rigging hook rated load versus load location Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 4 National Center for Construction Education and Research Figure 3 – Rigging hook inspection points Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 5 National Center for Construction Education and Research Figure 4 – Round pin and screw pin shackle Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 6 National Center for Construction Education and Research Figure 5 - Spacers used with a shackle to keep it hanging evenly Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 7 National Center for Construction Education and Research Figure 6 - Example of how a rope can cause a shackle screw-pin to roll under load Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 8 National Center for Construction Education and Research Figure 7 - Eyebolt and ringbolt installation and lifting criteria Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 9 National Center for Construction Education and Research Figure 8 - Two types of lifting lugs Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 10 National Center for Construction Education and Research Figure 9 - Turnbuckles Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 11 National Center for Construction Education and Research Figure 10 - Turnbuckle inspection points Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 12 National Center for Construction Education and Research Figure 13 - Rigging plates and links Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 13 National Center for Construction Education and Research Figure 16 - Sling angles Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 14 National Center for Construction Education and Research Table 1 - Example of a wire rope sling capacity table Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 15 National Center for Construction Education and Research Figure 18 - Load and hook diameter and D/d ratio chart for wire rope Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 16 National Center for Construction Education and Research Figure 19 - Common chain slings and hooks Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 17 National Center for Construction Education and Research Figure 22 - Simple block and tackle Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 18 National Center for Construction Education and Research Figure 28 - Upright and inverted screw jacks Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 19 National Center for Construction Education and Research Figure 36 - Hoist Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 20 National Center for Construction Education and Research Figure 37 - Lower Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 21 National Center for Construction Education and Research Figure 38 - Use main hoist Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 22 National Center for Construction Education and Research Figure 39 - Use whip line Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 23 National Center for Construction Education and Research Figure 40 - Raise the boom Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 24 National Center for Construction Education and Research Figure 41 - Lower the boom Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 25 National Center for Construction Education and Research Figure 42 - Move slowly Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 26 National Center for Construction Education and Research Figure 43 - Raise the boom and lower the load Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 27 National Center for Construction Education and Research Figure 44 - Lower the boom and raise the load Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 28 National Center for Construction Education and Research Figure 45 - Swing Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 29 National Center for Construction Education and Research Figure 46 - Stop Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 30 National Center for Construction Education and Research Figure 47 - Emergency stop Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 31 National Center for Construction Education and Research Figure 48 - Dog everything Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 32 National Center for Construction Education and Research Figure 49 - Travel (both tracks) Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 33 National Center for Construction Education and Research Figure 50 - Travel (one track) Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 34 National Center for Construction Education and Research Figure 51 - Extend boom Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 35 National Center for Construction Education and Research Figure 52 - Retract boom Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 36 National Center for Construction Education and Research Figure 57 - Front swing path Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 37 National Center for Construction Education and Research Figure 58 - Rear swing path Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 38 National Center for Construction Education and Research Table 2 - High-voltage power line clearances Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 39 National Center for Construction Education and Research Figure 59 - Prohibited zone and avoidance zone Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 40 National Center for Construction Education and Research Figure 60 - Wind and lightning hazards Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 41 National Center for Construction Education and Research Figure 61 - Crane requirements with manbaskets Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 42 National Center for Construction Education and Research Figure 62 - Suspended personnel platforms Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 43 National Center for Construction Education and Research Figure 65 - Sample lift plan (1 of 2) Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 44 National Center for Construction Education and Research Figure 65 - Sample lift plan (2 of 2) Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.

Transparency 45 National Center for Construction Education and Research Figure 66 - Crawler- and wheel-mounted crane components Industrial Maintenance Mechanic 1 • Module 32111 -07 Industrial Maintenance Electrical and Instrumentation Technician 1 • Module 40111 -07 Copyright © by NCCER, Published by Pearson Education, Inc.