Maruti Steel Fab Shaping Ideas One of the

Maruti Steel Fab. Shaping Ideas One of the Largest Manufactures of Formworks in INDIA.

INTRODUCTION § Maruti Steel Fab. § 1 of the largest manufactures of formworks. § Launching Gantry. § Segmental Formwork. § Tunnel Formwork. § Specially designed formwork for Post Tension Slabs for IT & Malls.

Banglore Metro § Design & Fabrication of Elliptical shape of formwork size 1600 mm X 2500 mm. § 17 meters height Single Pour. For Karnataka most prestigious Project. On Main MG Road. Banglore Metro.

Casting on going in process

In line Pier along with Pier Cap

Fly over at Pune ( Hadpasar) § Pier & Pier Cap at Pune. § Client: M/s. J. Kumar Infra Projects Limited. § With groves Flaring like Sun Rays. In the Cap. § Crown between Pier & Pier Cap.

Pier, Pier Cap & I Girder formwork § Pier Diameter 1700 mm Diameters, with Seamless grooves of 25 mm deep in full length of Pier. § Pier Cap Elliptical Flair Step Wise. § Top of the cap have 2 radius making it look like Pipe, thru out Periphery

Bhiwandi Flyover. § Raw Finish of the concrete surface where in casted using Maruti Steel Fab. Pier Formwork. § Client: J. Kumar Infrastructure Limited.

Box Girder Shuttering. § Pier Casting for Pathankot Highway. BOT. § Client M/s. Gannon Dunkerly & Co Limited ( Delhi Division) § Various Spans of 32. 4 meters, 35 meters, 42 meters & 48 meters. Along with Trussels & supporting structure.

Phathankot Highway. § Around 1000 Tons of Steel Shuttering for Box girder & Cribs. Supplied by Us in 5 months time.

Box Girder § Bottom Slab ready with reinforcement along with the side shuttering, including intermediate blisters.

P. S. C. Girder Shuttering § P. S. C. Girder shuttering of height 2250 mm height & length of 21480 mm. § Client: Satav Infrastructure Limited. § Prestigious Project of NH – 4. B. O. T. For N. H. A. I.

Panchagutta Flyover § Under HUDA the flyover formwork was done by us with Elliptical Flair in 4 meters portion. § Client: M/s. Gammon India Limited. § Including Rubber Lining done by us.

D Shape Tunnel Formwork 5500 mm. Ht X 5000 mm (W)X 6000 mm long § D. Shaped Tunnel Form work with window arrangement for pouring of concrete, the frame done using high tensile steel thus reducing the weight of formwork, internal clear opening 3. 5 X 3 meters for Dumper to pass thru for disposal of Mucking inside the tunnel thus enabling parallel, construction activities going on. § Client: M/s. Sammon Engineers &Earthmoving Corpration. § Site: Udaipur.

Tunnel Shuttering § D Shaped Tunnel formwork done way back in 1997. Very Light in weight using the truss type arrangement. § Client M/s. Mudhcon Projects Limited. -----------------------§ D Shaped Tunnel formwork for MKDVC Project ( Water Tunnel ) § 5 meters ( W) X 5. 250 ( H ) X 6 meters long. § Client: M/s. Parwani Builders (P) Limited. § Site: Kolhapur

Tunnel Formwork. § Total Length of the tunnel 7 Kilometers. § Site: Devikhindi. § ---------------§ Side lining for tunnel. § 7 meters wide, 3. 6 meters Height & 6 meters long formwork. § Client : P. V. R Projects Limited. § With all window arrangements & pneumatic vibrators.

Retaining Walls § Retaining wall casted in single pour of height of 7300 mm. § Length of Trench 2 Kilometers. § 1 side support only the other side rock was there over cut up t 0 1 meter in some places. § Client: Shapoorji Pallonji & Co Limited § Site : Ranjangaon. § Total Tons: Approximate 100 Tons.

Shuttering designed for PT Salb § Ply wood plates specially designed for Post Tensions Slabs. § Where in only primary grid required secondary grid not required. § High Tensile Channels placed over the Stirrup heads & plates directly over that.

Plywood plates. § Plate Gives over 120 reputations. § All Standard components are used. § Weight of the plates much lighter that wall forms. Just 33 Kg per meter square.

Cuplock System § Cuplock system supplied for defense building. § 27 meters height. § Beam of 1200 mm Height & 24 meters span. § Slab Thickness 400 mm § Using Plywood Plates. § Client: Vijay Nirman Co P Limited.

List of Clients. § § § Ambience Construction India Ltd Associated Engneering Co (P. V. Raj. ) Gayatri Projects Ltd. Banglore H. H. Engineers Ircon Constructions Limited. J. Kumar Infraprojects Ltd K. Raheja Construction (p) ltd Madhucon Projects Ltd. Nagarjuna Construction Co. Ltd Hyderabad NCC – Maytas ( J. V) Singapore City. Petron Civil Engineering Ltd Hyderabad Hydrebad. Hyderabad / Pune. Mumbai. Pune Hyderabad/ Pune. Bombay , Hydrebad. Pune

§ § § § Pratibha Construction Co. Rajdeep Buildcon (P) Limited. Ramky Infrastructure Limited. Satav Construction (P) Limited Sew Construction Ltd Shapoorji Pallonji & co Ltd. Shrinivasa Construction Ltd Simplex Concrete Piles I Ltd Skanska Cementation I Ltd Sobha Space ( P ) Limited Soma Enterprises Ltd U. B. Engineering Ltd Vascon Engineering P Limited Vijay Nirman Co P Limited § § § M. R. Builders Gammon India Limited Navayuga Engineering Co Limited. Cherian Varkey construction company Pvt ltd Bangalore Metro Rail Corporation Limited And Endless list to follow………. . Kolhapur. Pune/Nagar/Nagpur. Hydrebad. Pune. Hyderabad Pune Hyderabad/ Pune. Mumbai Bombay Banglore / Pune. Hyderabad (all India site ). Pune , Chiplun. Pune / Nagpur / Nandurbar. Pune Nasikh, Hydrebad. Banglore / Hydrebad. Kochi. Bangalore.

On going Works as on 20. 9. 2008 § Launching Girder Total length 72 meters ( Including nose) Span between 2 piers 32 meters. Client: Navayuga Engineering Co Limited. § Elliptical Pier, with elliptical flair & cap. Client Bangalore Metro Rail Corporation Limited. § Sky Walk for around 2000 Tons, Client: J. Kumar Infraprojects Limited. § Column & Slab casting single pour column height 9 meters. For Power Project J. S. W. Client: Raghu Constructions. § P. S. C. Girder Shuttering. Client Cherian Varkey construction company Pvt ltd Kochi.

Rental Division. Material available on hire. S. No Description Numbers 1` Props – 2. 00 + 2. 00 = opening = 3. 70 5000 2 Props – 2. 00 + 3. 00 = opening = 4. 70 2000 3 Spans – 2. 35 + 2. 35 = opening = 4. 10 Mtr 1000 4 Centering plates -. 600 X. 900 5000 5 1. 00 X H Frames – 2. 00 2000 6 Cross Bracing – 2. 00 X 2. 00 2000 7 Cup lock systems Vertical – 2. 00 Mtr 1500 8 Cup lock systems vertical – 1. 50 mtr 1500 9 Cup lock systems vertical - 1. 00 Mtr 1500 10 Cup lock systems horizontal – 1. 00 2000 11 Cup lock systems horizontal – 1. 20 2000 12 Cup lock systems horizontal – 2. 00 2000

Contact Us. § Maruti Steel Fab. Plot # 9. B. U. Bhandari Industrial Estate Sanaswadi. Pune 412208. Email: harish@marutisteelfab. com. marutisteelfab@gmail. com. Cell # +919822000092. Cell # +919823366661. Fax # +91 - 20 – 66113695. Branches: Bombay, Hyderabad, Bangalore, Chennai.