MAGNETIC DIRECT DRIVE TECHNOLOGY HOW TO SELECT A

MAGNETIC DIRECT DRIVE TECHNOLOGY HOW TO SELECT A ONE MOTION DRIVE FOR YOUR APPLICATION

OUR OFFERING Pulleys Hubs Multidrives ONE MOTION Custom

Torque, Density and Range MINIMUM FACE WI DT H MA XIM UM FACE WIDTH DIAMETER FW Torque Belt Pull 58 mm (2. 3”) 240 mm (9. 45”) 4 Nm (3 ft/lbs) 26 lbs 600 mm (23. 62”) 8 Nm (5. 9 ft/lbs) 57 lbs 81 mm (3. 2”) 240 mm (9. 45”) 10 Nm (7. 4 ft/lbs) 52 lbs 914 mm (35. 98”) 20 Nm (14. 84 ft/lbs) 105 lbs 120 mm (4. 7”) 90 mm (3. 54”) 4 Nm (3 ft/lbs) 14 lbs 1, 200 mm (47. 24”) 40 Nm (29. 5 ft/lbs) 146 lbs 135 mm (5. 3”) 100 mm (3. 94”) 14 Nm (10. 3 ft/lbs) 47 lbs 965 mm (37. 99”) 120 Nm (88. 6 ft/lbs) 388 lbs 165 mm (6. 5”) 60 mm (2. 36”) 6 Nm (4. 4 ft/lbs) 16 lbs 1, 525 mm (60. 00”) 480 Nm (354. 21 ft/lbs) 1, 285 lbs

SELECTING ONE MOTION DIRECT DRIVES STEP BY STEP PROCESS

SELECTING ONE MOTION DIRECT DRIVES STEP 1 • IP 65 rating - for wipe down applications • IP 69 K rating - for wash down applications

SELECTING ONE MOTION DIRECT DRIVES SPECIAL MULTIDRIVE STEP 2 – MOTOR TYPE PULLEY – SUPPORTED BOTH ENDS HUB – CANTILEVERED MULTIDRIVE – 2+ MOTORS SHARING SAME SHAFT SPECIAL – CUSTOM MACHINED OUTER SHELL PULLEYS HUBS

SELECTING ONE MOTION DIRECT DRIVES STEP 3 – TORQUE RANGE SELECT THE TORQUE REQUIRED FOR THE APPLICATION o SOME MOTORS DIAMETERS ARE NOT AVAILABLE FOR HIGH TORQUE APPLICATIONS o BIGGER DIAMETER MEANS HIGHER TORQUE FOR THE SAME FACE WIDTH o FOR MORE INFORMATION ON TORQUE RANGES SEE SLIDE 8

SELECTING ONE MOTION DIRECT DRIVES STEP 4 – MOTOR DIAMETER IS MINIMUM DIAMETER FOR THAT MOTOR SIZE o BELT PULL FORCE DATA (SLIDE 6) ASSUMES PULLEY DIAMETER IS THE SAME AS MOTOR SIZE DIAMETER o ACCOUNT FOR BELT PULL REDUCTION WHEN DESIGNING WITH LARGER DIAMETER PULLEYS o EXAMPLE: A motor with a 110 mm diameter pulley will have only 86% of the belt pull force of a similar motor with 95 mm diameter pulley – both will use the same 81 mm motor size.

SELECTING ONE MOTION DIRECT DRIVES STEP 5 – FACE WIDTH SELECT THE FACE WIDTH RANGE THAT MATCHES YOUR APPLICATION o MOST FACE WIDTHS WITHIN THE RANGE ARE AVAILABLE – LEADTIME OF 8 -10 WEEKS FOR NONSTOCK ITEMS o HUB MOTORS IDEAL SMALLER FACE WIDTH RANGES o FACE WIDTH AVAILABLE UP TO 1500 mm (60”) DEPENDING ON SHELL DIAMETER

SELECTING ONE MOTION DIRECT DRIVES STEP 6 – CONVEYOR BELT TYPE ONE MOTION SUPPORTS MOST CONVEYOR BELTS AVAILABLE IN THE MARKET o MOTORS CAN BE SUPPLIED WITH STANDARD SHELL READY TO RECEIVE BELT SPECIFIC SPROCKETS (SEE STEP 7) o FOR PLASTIC MODULAR CHAIN PLEASE SPECIFY THE TYPE AND SUPPLIER OF THE BELT YOU ARE PLANNING TO USE o ONE MOTION SUPPORTS HABASIT, INTRALOX THERMODRIVE, FORBO, VOLTA SUPERDRIVE, VOLTA MINIDRIVE, MODULAR BELTING

SELECTING ONE MOTION DIRECT DRIVES STEP 7 – SHELL FINISH o SQUARE DRIVE Plain shell finished with four flats to engage the customer made sprockets o Simplest, most cost-effective solution SQUARE DRIVE o PROFILE CUT IN SHELL profile sprockets can be cut right on the motor shell making the shell and the sprockets one part. o Most sanitary solution at a reasonable price TIMING BELT o CROWNED AND LAGGED o LAGGED AND CENTER GUIDED CUT IN SHELL LAGGED

SELECTING ONE MOTION DIRECT DRIVES STEP 8 – MOTOR MOUNTS BOLT MOUNTED o TWO FLATS Flats cut in shaft to prevent rotation – side plates need a cut-out to accommodate flats (see picture) o FOUR FLATS same concept as two flats but with four flats (for high torque applications) o BOLT MOUNTED motor is attached to the side plate of the conveyor with four small bolts on one end a big center bolt on the other end. This feature is not available for 58 mm motors. TWO

SELECTING ONE MOTION DIRECT DRIVES STEP 9 – ELECTRICAL CONNECTION o FLYING LEADS – Wires come out on one end of the motor shaft. Standard cable length is 4 m (12’). Larger cable length can be supplied upon demand o JUNCTION BOX – A sealed junction box attached to the motor shaft on one end of the motor.

SELECTING ONE MOTION DIRECT DRIVES STEP 10 – PLASTIC MODULAR BELT ONE MOTION SUPPORTS MOST CONVEYOR BELTS AVAILABLE IN THE MARKET o SELECT MODULAR BELT FROM THE LIST OR WRITE ANOTHER BELT IN THE ”OTHER” CELL

SELECTING ONE MOTION DIRECT DRIVES STEP 11 – MOTION ONE MOTION MOTORS CAN PERFORM ANY TYPE OF MOTION REQUIRED. DUE TO ITS ELECTROMAGNETIC MOTION AND LACK OF INTERNAL GEARS, CONVEYORS EQUIPPED WITH ONE MOTION DRIVES CAN MOVE AT FAST SPEEDS, SUDDEN ACCELERATIONS AND REVERSE MOTION, IN A VIRTUALLY WEAR FREE OPERATION.

SELECTING ONE MOTION DIRECT DRIVES STEP 12 – MOTION CONTROL ONE MOTION CAN BE CONTROLS BY A VARIETY OF VARIABLE FRQUENCY DRIVES (VFD) CURRENTLY AVAILABLE IN THE MARKET o AB 525 o LENZE i 550 o SCHNEIDER ATV 320 o INVERTEK P 2 & E 3