Low Voltage Products Systems ABB Automation Technologies Automation
Low Voltage Products & Systems © ABB Automation Technologies Automation Technology Max. SG Low Voltage Switchgear
© ABB Slide 2 June 2008 ATAP LVP&S Low Voltage Switchgear n Product overview n Key features and benefits n Construction n Instrumentation n Applications n ABB Competitive Aspects n Max. SG Projects n Documentation
© ABB Slide 3 June 2008 ATAP LVP&S n Product overview n Key features and benefits n Construction n Instrumentation n Applications n ABB Competitive Aspects n Max. SG Projects n Documentation
ATAP LVP&S n Product overview Standards n SWITCHGEAR n ANSI C 37. 20. 1 -Metal Enclosed LV Power Circuit Breaker Switchgear n ANSI C 37. 51 -Testing of Metal Enclosed LV AC Power Circuit Breaker Switchgear n n UL 1558 -Switchgear Assemblies n CSA -Canadian Standard Assemblies CIRCUIT BREAKER n ANSI C 37. 13 – LV AC Power Circuit Breakers Used in Equipment n ANSI C 37. 16 – Preferred Rating, Related Requirement, Application © ABB Slide 4 June 2008 Recommendations For LV Power Circuit Breakers and AC Power Circuit Protectors n ANSI C 37. 50 – Testing of Low Voltage AC Power Circuit Breakers n UL 1066 – Low Voltage Power Circuit Breakers
ATAP LVP&S © ABB Slide 5 June 2008 n Product overview n UL 1558 n 600 VAC n 50/60 Hz n 4000 Amps n 65 k. A to 100 k. A Symmetrical Short Circuit Rating n Indoor n Outdoor 3 R– Non walk-in & Walk-in n IBC 2006 (pending) n Mimic bus n Communication
© ABB Slide 6 June 2008 ATAP LVP&S n Product overview n Key features and benefits n Construction n Instrumentation n Applications n ABB Competitive Aspects n Max. SG Projects n Documentation
ATAP LVP&S Key features and benefits Three Main Configurations © ABB Slide 7 June 2008 2000 A – 4000 A
ATAP LVP&S Key features and benefits 4 Section Widths E 4 3200 Amp E 3 2500 Amp E 6 4000 Amp © ABB Slide 8 June 2008 40” 32” E 2/E 3 800 – 1600 (65 & 100 k. A) 24” E 2 800 - 1600 A (65 k. A) 20”
© ABB Slide 9 June 2008 ATAP LVP&S Key features and benefits NEMA 1 A (Gasket) NEMA 3 R
ATAP LVP&S Key features and benefits Emax Power Circuit Breakers – Best of the Breed 1. 2. 3. 4. 5. 6. 7. 8. © ABB Slide 10 June 2008 9. 10. 11. 12. 13. 14. 15. Trademark, size of CB Trip unit PB for manual opening PB for manual closing Lever to manually charge closing spring Label with electrical characteristics Mechanical device to signal CB open “O” and Closed “I” Signal for springs charged or discharged Mechanical indication of trip Key lock in open position Key lock and padlock in racking-in, racking-out position Racking-in, racking-out device Terminal box Sliding contacts CB position indicator
ATAP LVP&S Key features and benefits Three Trip Units n PR 121 n n © ABB Slide 11 June 2008 n Protection Features Only PR 122 n Protection Features n LCD Display n Current Measurement n Contact Wear n Communications option PR 123 n PR 122 Features n Harmonic Measurements n Communications option
ATAP LVP&S Key features and benefits Safety Features © ABB Slide 12 June 2008 Safety shutters (standard)
ATAP LVP&S Key features and benefits Safety Features © ABB Slide 13 June 2008 Breaker compartment keyed cells
ATAP LVP&S Key features and benefits Safety Features Padlocking provisions © ABB Slide 14 June 2008 • Anti-insertion lock • Disconnect, and test position
© ABB Slide 15 June 2008 ATAP LVP&S n Product overview n Key features and benefits n Construction n Instrumentation n Applications n ABB Competitive Aspects n Max. SG Projects n Documentation
ATAP LVP&S © ABB Slide 16 June 2008 n Construction Structure n Depth: 59. 1” (Standard), 68. 9” (Optional) n Widths: 39. 4”, 31. 5”, 23. 6”, 19. 7” n Height: 90” Front doors, rear doors, left and right side panels, rear panels (Carbon) 14 GA Basic compartment, rear extensions (Galvanized) 14 GA Internal Sheet Metal (Galvanized) 11 GA (Instrument compartment, breaker compartment, protection panel, truck rail, overhead lift device, riser support) Shipping Frame (Carbon) 9 GA
ATAP LVP&S n © ABB Slide 17 June 2008 n Construction Doors: n Front doors - Semiconcealed hinges n Rear doors – Bolted, optional hinge, Pad-locking handles available n Infrared Windows (Optional) Paint n ANSI 61 Electro static powder coat (standard) n Other painting (Optional)
ATAP LVP&S © ABB Slide 18 June 2008 n Construction Rear cable area n Mechanical Lugs (standard) n Compression Lugs (optional) n Main Bus Barriers separating bus compartment from cable compartment (Standard) n Vertical Steel Barriers between sections in cable compartments (Optional)
ATAP LVP&S n Bus Design n Standard temperature rise Max 65ºC over 40ºC ambient n Platting n © ABB Slide 19 June 2008 Construction n n Silver platted (standard) n Tin platted (optional) Insulation n Bare (standard) n Insulated bus (optional) Bus bracing using steel supported polyester type fingerplates
ATAP LVP&S Construction Riser Bus Main Bus © ABB Slide 20 June 2008 Runbacks
ATAP LVP&S n Construction Control Wiring n Inter-cubical wiring made easy n Terminal in wire way on top of enclosure © ABB Slide 21 June 2008 n Located strips
ATAP LVP&S Construction Front door grounding © ABB Slide 22 June 2008 Inter-cubicle wiring made easy
© ABB Slide 23 June 2008 ATAP LVP&S n Product overview n Key features and benefits n Construction n Instrumentation n Applications n ABB Competitive Aspects n Max. SG Projects n Documentation
ATAP LVP&S n Instrumentation Breaker door mounted lights, meters and control ABB Indicating Lights n Volt, amp, and watt meters n Electoswitch Series 20 and 24 control switch n Multifunction Metering n Electro Industries n Satec n Others (optional for additional price adders) n n Relays ABB (provided standard when required) n GE Multilin (Optional) n Basler, Schweitzer, Others (Optional) © ABB Slide 24 June 2008 n n Surge Protectors ABB TVSS (Standard) n Others (Optional) n
ATAP LVP&S n Instrumentation High Resistance Ground System Post Glover (Standard) n Others n I-Gard n Canadian standard © ABB Slide 25 June 2008 n
ATAP LVP&S n Software n © ABB Slide 26 June 2008 Instrumentation SD-View 2000, PC-based software system enables communication n Send opening/closing commands to circuit-breakers n Read electrical installation values (current, voltage, power factor, etc. ) n Read and modify trip characteristics of protection units n Log of history of installation n Status of apparatus n Abnormal operating situation n Current, voltage, power measurements in real time
ATAP LVP&S n Software n © ABB Slide 27 June 2008 Instrumentation SD-Pocket n Application designed to connect new protection releases to a PDA or PC n Enables use of wireless communication to: n Configure protection threshold function n Monitor measurement functions n Verify status of the circuit-breaker n SD-Pocket application scenarios include: n During start-up of switchgear, with rapid and error-free transfer of the protection parameters to the releases (also using the dedicated exchange file directly from Docwin); n During normal installation service, gathering information on the circuit-breaker and load conditions (last trip information, runtime currents, and other information)
ATAP LVP&S n Testing and Calibration n n PR 010/T Portable Test Unit Testing and Calibration n © ABB Slide 28 June 2008 Instrumentation ABB FT-1 Test Switch
© ABB Slide 29 June 2008 ATAP LVP&S n Product overview n Key features and benefits n Construction n Instrumentation n Applications n ABB Competitive Aspects n Max. SG Projects n Documentation
ATAP LVP&S n Applications Markets where Max. SG exist n Upstream of components n Downstream of transformers n BOP Critical power © ABB Slide 30 June 2008 Utilities Industrial facilities Oil and gas
ATAP LVP&S n Main-Tie-Main Transfer Schemes n n n © ABB Slide 31 June 2008 Applications Open Transition Close Transition Auto/Manual Transfers Kirk Key Interlock PLC Based Transfers Control box
ATAP LVP&S n Main-Tie-Main Transfer Schemes n © ABB Slide 32 June 2008 Applications DCS monitored
© ABB Slide 33 June 2008 ATAP LVP&S n Product overview n Key features and benefits n Construction n Instrumentation n Applications n ABB Competitive Aspects n Max. SG Projects n Documentation
ATAP LVP&S © ABB Slide 34 June 2008 n ABB Competitive Aspects ABB n Competitive Footprint n Stability and strong structure n Emax breaker n Trip Units PR 121 P, PR 122 P, and PR 123 P n Safety Feautures n Communication Capabilities (SCADA, Modbus, Ethernet, etc. ) n Maintenance Switch Feature Available
© ABB Slide 35 June 2008 ATAP LVP&S n Product overview n Key features and benefits n Construction n Instrumentation n Applications n ABB Competitive Aspects n Max. SG Projects n Documentation
Partial list of Customers, 2006, 2007, 2008 Utility/Power Plant Shipyard Allegheny Ludlum Ameren LCRA Mirant Minn. Power Southern Company Topaz Zachry Wesco Whelan Energy Xcel Energy Ingalls © ABB Slide 36 June 2008 Oil, Gas, Energy Aramco Exxon Fluor- Tesoro Technip Mining Corletta Copper Inca Totten Food & Beverage ADM General Mills
© ABB Slide 37 June 2008 ATAP LVP&S Canada Max. SG Projects n Technip Petro. Canada n Inco Totten n St Clair n Kitimat n Drake Cement
© ABB Slide 38 June 2008 ATAP LVP&S n Product overview n Key features and benefits n Construction n Instrumentation n Applications n ABB Competitive Aspects n Max. SG Projects n Documentation
ATAP LVP&S n Documentation Website www. abb. com n Select Low Voltage Products and Systems; then n Select Low Voltage Systems – NEMA; then n n Available literature n n n © ABB Slide 39 June 2008 Select LV Switchgear AC 1801 (Brochures) LV 059 (Technical manual Guide) Switchgear LV 076 (Specification Guide) Switchgear
© ABB Slide 40 June 2008 ATAP LVP&S Question & Answers
© ABB Slide 41 June 2008
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