LCLS Undulator System Update S Milton ANL FAC

LCLS Undulator System Update S. Milton, ANL FAC, April 20 th, 2006 20 April, 2006 Undulator System Update Stephen Milton milton@aps. anl. gov

Outline Safety Slide ESH Work Authorization form 1 st Articles Initial Measurements Mu-metal shields Go forward plan SUT Quick Status Long range plan Vacuum System Single path recommendation Focus on solving all issues Full length prototype in June 20 April, 2006 Undulator System Update RF BPM Progress Mechanical Brazing Testing Beam Finder Wire Progress OTR S 1 Beam Loss Monitoring System Delayed due to engineering availability SLAC Measurements MMF (SLAC) Assembly Planning Stephen Milton milton@aps. anl. gov

Integrated Safety Management Damaged Translation Slide Many Causes Root Issue Did not fully follow all ISM processes Corrective Actions Retraining in ISM basics Additional engineering and administrative controls put in place 20 April, 2006 Undulator System Update Stephen Milton milton@aps. anl. gov

Work Authorization Checklist 20 April, 2006 Undulator System Update Stephen Milton milton@aps. anl. gov

1 st Articles (See White’s Talk) One each received from the two vendors Initial Measurements and Tuning x/y trajectories well under the 2 micron limit RMS phase error well under the 10 deg. limit 20 April, 2006 Undulator System Update Stephen Milton milton@aps. anl. gov

Undulator Production Mu-metal Shields Will be implemented to buck Earth’s field Currently working out the tuning procedure and overall effectiveness Go Ahead Will be given shortly to the vendors pending overall acceptance Production Plans Expect 10 to 15 complete by end of fiscal year 20 April, 2006 Undulator System Update Stephen Milton milton@aps. anl. gov

Single Undulator Test (See Pile’s Talk) Phase I Complete assembly with either production or mock up in magnet measurement lab Full fit up expected plan by the end of April Phase II Complete assembly with all production components Tunnel mockup included Will remain at ANL for refinement, trouble shooting, and value engineering 20 April, 2006 Undulator System Update Stephen Milton milton@aps. anl. gov

Vacuum System (See Walter’s Talk) Single Path Pursued Our project management oversight group was adamant about not pursuing an alternate time. Considered too costly Make what we have work Current focus Solve all issues Prototype Full length prototype expected late June early July completion Schedule Still considered an undulator system critical path item 20 April, 2006 Undulator System Update Stephen Milton milton@aps. anl. gov

RF BPM First Prototype Completed Bench Measurements No surprises Installation for Beam Test Planned to install in ITS by end of month 3 BPM Test Planned installation mid to late summer Schedule Still considered an undulator system critical path item 20 April, 2006 Undulator System Update Stephen Milton milton@aps. anl. gov

Beam Finder Wire (See Walter’s Talk) Excellent Progress Testing of positioning Excellent results 5 micron repeatability Expect Prototype Mid Summer 20 April, 2006 Undulator System Update Stephen Milton milton@aps. anl. gov

OTR S 1 Location Near beam dump after analyzing magnet at 135 Me. V point in linac Performance Similar to what ANL was designing for the undulator Plan Build what we had designed for phase I and test in operation Improve design performance if warranted in the future 20 April, 2006 Undulator System Update Stephen Milton milton@aps. anl. gov

Beam Loss Monitoring System Basic concept established Details, however, are not Schedule Not yet on critical path, but we clearly are falling behind on the plan Plan Get an appropriate engineer and physicist on this This has proven difficult to maintain 20 April, 2006 Undulator System Update Stephen Milton milton@aps. anl. gov

SLAC Work Measurement Bench (See Wolf’s talk) ANL bench on loan for development of overall production measurement and tuning plan Prototype undulator at SLAC Magnet Measurement Facility (See Wolf and Pope’s Talks) Building construction completed Equipment to move in in the coming weeks This will be a busy place 20 April, 2006 Undulator System Update Stephen Milton milton@aps. anl. gov

Assembly Planning (See Pope’s Talk) SLAC working closely with ANL The SUT will be used heavily in refining overall assembly sequence Component delivery Schedule and assemble being refined to match planned component arrivals This is already forcing us to optimize our effort planning to improve the arrival timing 20 April, 2006 Undulator System Update Stephen Milton milton@aps. anl. gov

Summary Things are getting exciting Production undulators are starting to arrive and be measured There is still much to be done There a few kinks we need to work out Eg. The beam loss monitor work We must keep our eye on some key items BPMs Vacuum Chambers But we still believe we will meet all our critical milestones while not compromising performance 20 April, 2006 Undulator System Update Stephen Milton milton@aps. anl. gov