LCLS Controls and Conventional Facilities Mario Ortega SLAC

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LCLS Controls and Conventional Facilities Mario Ortega, SLAC LCLS - Controls 5/11/05 DOE Review

LCLS Controls and Conventional Facilities Mario Ortega, SLAC LCLS - Controls 5/11/05 DOE Review –May 10 -12 1 Mario Ortega ortega@slac. stanford. edu

Controls Breakout – Conventional Facilities (CF) Overview Where WBS 1. 9, 1. 2. 4.

Controls Breakout – Conventional Facilities (CF) Overview Where WBS 1. 9, 1. 2. 4. 4 & 1. 3. 4. 4 meet Injection & Linac Front-End Rack Complex Linac Sectors 21 -30 AC Distribution BTH Additional Support Buildings Rack Specification Cable plant Issues 5/11/05 DOE Review –May 10 -12 2 Mario Ortega ortega@slac. stanford. edu

LCLS Controls and Conventional Facilities Technical considerations for LCLS Controls by CF: CF tasked

LCLS Controls and Conventional Facilities Technical considerations for LCLS Controls by CF: CF tasked with providing Enclosure, Power, Water, HVAC, Lighting etc. Preliminary Design begins with Physics and Mechanical input MADD Deck Beamline Schematic Movement from Title I (Prelim Design) to Title II (Detail Design) Input from Controls needed to make the leap Controls equipment in some instances require close proximity to beamline devices. Equipment parameters force rack placement CF cannot determine this independently Rack placement(s) drive Building and Tray design 5/11/05 DOE Review –May 10 -12 3 Mario Ortega ortega@slac. stanford. edu

LCLS Injection- CF Sector 20 In advance stage of design – Clearing design with

LCLS Injection- CF Sector 20 In advance stage of design – Clearing design with Citizen Committees prior to being let to bid. Demolition of existing racks and cable underway Racks emptied and devoid of cable. AC power last vestige prior to removal. Controls Rack & Tray design holding firm RF Hut height/ Size restriction forces rack mods More details pending to “flesh out” rack profiling 5/11/05 DOE Review –May 10 -12 4 Mario Ortega ortega@slac. stanford. edu

Sector 20 Gallery Rack Locations -Racks service both Injection and Linac Front End (thru

Sector 20 Gallery Rack Locations -Racks service both Injection and Linac Front End (thru BC 1) BPM & Timing Racks Magnet Power Supply Racks RF Hut PPS, Vacuum and Diagnostics Racks 5/11/05 DOE Review –May 10 -12 (Temperature Controlled) 5 Mario Ortega ortega@slac. stanford. edu

LCLS Linac- Sector 21 -30 This area nearly unmolested with the exception of: Instrumenting

LCLS Linac- Sector 21 -30 This area nearly unmolested with the exception of: Instrumenting thru BC 1 to Injection racks Instrumenting BC 2 in Sector 24 New Control system overlaying old CAMAC installation. New BPM modules likely resident. VME Crate installations to support BPM with 3 crates per Sector (all) Major impact on marginal AC service. Power survey idea forwarded. Problem since ~1985 when SLC followed by PEP added. 5/11/05 DOE Review –May 10 -12 6 Mario Ortega ortega@slac. stanford. edu

2 ea 100 A Breakers Sample Sector AC Distribution 100 A Buss 50 A

2 ea 100 A Breakers Sample Sector AC Distribution 100 A Buss 50 A Breaker 5/11/05 DOE Review –May 10 -12 7 Mario Ortega ortega@slac. stanford. edu

LCLS Linac CF-BTH (Beam Transfer Housing) Support Buildings Recommended Number and Location determined Locations

LCLS Linac CF-BTH (Beam Transfer Housing) Support Buildings Recommended Number and Location determined Locations principally determined by beamline device operating parameters. i. e. BPMs within 150’ of module. Vacuum gauging and Valve Control clustered for MPS Mitigate cable install cost variables (RS Means- Electrical Cost Data) Subject to CF review (comment? ) 5/11/05 DOE Review –May 10 -12 8 Mario Ortega ortega@slac. stanford. edu

LTU/BTH Instrument Centers (RSY WALL (935’) to UNDULATOR (1673’)) B 406: Sta. 1008’ BPM-2

LTU/BTH Instrument Centers (RSY WALL (935’) to UNDULATOR (1673’)) B 406: Sta. 1008’ BPM-2 BPMDL 3, BPMT 32 PROF-1 OTR 30 VACP-8 #9, #10, #11 - #16 SUPPORT BLDG #1: Sta. 1160’ BPM-6 BPMDL 34, BPMT 42, BPMEM 1, BPMEM 2 - BPMEM 4 RFBPM-1* RFB 01 BLMO-3 BL 31 -BL 33 COLL-3 CEDL 3, CX 31, CY 32 TORO-1 IM 36 SUPPORT BLDG #2: Sta. 1360’ BPM-4 BPME 31, BPME 32, BPME 33, BPME 34 RFBPM-1* RFB 02 PROF-1 OTR 33 VACV-5 VV 941, VV 1123, VV 1305, VV 1487, VV 1669 VACP-8 #17, #18 - #24 VCCG-8 VCG 990, VCG 1081, VCG 1170, VCG 1262, VCG 1354, VCG 1445, VCG 1536, VCG 1627 VACG-8 VG 990, VG 1081, VG 1170, VG 1262, VG 1354, VG 1445, VG 1536, VG 1627 WIRE-4 WS 31, WS 32, WS 33, WS 34 5/11/05 DOE Review –May 10 -12 9 Mario Ortega ortega@slac. stanford. edu

LTU/BTH Instrument Centers (cont. ) SUPPORT BLDG #3: Sta. 1573’ BPM-6 BPME 35, BPME

LTU/BTH Instrument Centers (cont. ) SUPPORT BLDG #3: Sta. 1573’ BPM-6 BPME 35, BPME 36, BPMUM 1 - BPMUM 4, RFBPM-6 RFB 03, RFB 04 -RFB 08 PROF-1 PRTUND 1 (TDUND 1) COLL-4 CX 35, CY 36, CX 37, CX 38 TORO-1 IMUNDI LEGEND: Bold = upstream of penetration Vacuum nomenclature (minus pumps) = device prefix + station number This listing is derived from two documents : LIN COHERENT LIGHT SOURCE LTU DEVICE SCHEMATIC SD-380 -036 -01 Check Print dated 12 -03 -2004 Ordinal List 08_14_04 5/11/05 DOE Review –May 10 -12 10 Mario Ortega ortega@slac. stanford. edu

The BTH Housing. . the last 2/3 rds of the LTU RSY Berm Research

The BTH Housing. . the last 2/3 rds of the LTU RSY Berm Research Yard Wall 5/11/05 DOE Review –May 10 -12 Proposed new Equipment buildings 11 Mario Ortega ortega@slac. stanford. edu

LCLS Racks Rack Specification has been drafted. Revision pending to include lower height RF

LCLS Racks Rack Specification has been drafted. Revision pending to include lower height RF Hut racks 38 U (66. 5”) vs. Standard 48 U (84”). Rack drawings exist (minus short racks) Preliminary review to follow CF work. Final Review to follow that with Spec and drawings to comprise Bid Package. Vendors willing to aggregate rack orders with different deliveries for cost saving purposes even though its likely to be in excess of 12 months between deliveries. 5/11/05 DOE Review –May 10 -12 12 Mario Ortega ortega@slac. stanford. edu

LCLS Cable plant Systems Engineers specify cable to be used both internal and external

LCLS Cable plant Systems Engineers specify cable to be used both internal and external to racks Long Haul Cable subject to SLAC policy As to type, labeling and rating SLAC looking towards use of LSNH A product limited in domestic manufacture More cost = greater safety (particularly in inhabited tunnel areas) Responsible for the ordering or securing possession of external lab cable material prior to cable install contract. 5/11/05 DOE Review –May 10 -12 13 Mario Ortega ortega@slac. stanford. edu

LCLS- Controls & CF Conclusions CF supplied preliminary rack and power details Working the

LCLS- Controls & CF Conclusions CF supplied preliminary rack and power details Working the problem is high priority System designs are in preliminary stages Some labor was drawn off to “Start up” machine Linac (S 21 -S 30) AC power can be “Big Ticket” if service is as marginal as understood. Now working with Javier Sevilla, PE on this matter. Survey of existing AC service for Controls while operating proposed. Advancing Rack Spec to approval and on to bid. 5/11/05 DOE Review –May 10 -12 14 Mario Ortega ortega@slac. stanford. edu