Kale Group of industries How To Reach By
Kale Group of industries
How To Reach By Road : By Air: 360 Km from Mumbai Easy access from Mumbai and Delhi Airport to Aurangabad 200 Km from Pune By Rail: Aurangabad is well connected via rail for transport www. kalegroup. co. in By Sea: 360 Km From JNPT Mumbai
About Us • • Kale Group of Industries, commenced its business in 1996 with a Powder Surface Coating Division at an Investment of 7 lakh INR. Ever since then, there has been no looking back. We are a trusted name in the manufacturing of Roll Bond Evaporators, Fin Evaporators, Copper Aluminium Connecting kits, Press components, Filter Driers, and Bi-Metal Components. We have been internationally acknowledged for our excellence. Now KGI operates from 7 locations and has crossed a turnover of 195 crores INR. A highly qualified team of engineers, technicians supported by the most modern infrastructure ensures the highest quality product.
Our Locations • • • Elegant Coatings Pvt. Ltd (Unit I, III) Clad Metal India Pvt. Ltd Alpit Metal Works A. K. Engineering Tejal Industries
Our Growth 250 195 46 62 79 95 114 140 156 2007 -08 2008 -09 2009 -10 2010 -11 2011 -12 2012 -13 2013 -14 2014 -15 2015=16 Projected Group Turnover in CR INR.
E. . . 5 -1 25 6 PR OJ -1 15 20 14 4 -1 23 20 13 18 20 3 -1 12 15 20 2 -1 11 13 20 1 -1 10 10 20 0 -1 09 7 20 9 -0 08 20 8 -0 07 20 Our Growth *IN MILLION USD 30 39
Our Strength : Systems � ISO & EMS certified company � Reputation for innovation � Qualitative range of components � Higher responsiveness to customer demands � Excellent staff with strong knowledge of products & � Market leading prices processes � Wide network areas � Customized facility � Ethical business policies � Unmatched Quality � ERP based system
Plant : CLAD METAL (I) PVT. LTD. CORPORATE OFFICE LOCATON : F-14, MIDC WALUJ, AURANGABAD
Plant : CLAD METAL (I) PVT. LTD. As on 05. 10. 2015 Function MANPOWER OF ORGANIZATION No. of persons - Mgmt. - HR staff - Engg. + tool room staff + workers - Marketing staff - Purchase staff - Production staff + on roll workers + contract workers - Product Development - QA staff + inspectors - Maintenance + on roll wokers + contract workers - Stores staff + Helper - Systems + ERP Total no. of persons not in shift (Each plant wise) Total in 1 st shift Total in 2 nd shift Total : Corporate F 13/ F 14 Farola E 37 D 16 Alpit Tejal Sujal A. K. Eng. Total 2 2 4 4 1 1 3 17 1 3 1 1 4 4 8 4 11 13 2 2 3 1 3 5 40 20 15 8 5 10 4 4 8 74 110 120 8 20 50 20 20 32 380 17 0 0 17 1 3 6 5 1 1 2 4 20 8 8 3 5 2 2 3 31 2 2 1 1 2 8 2 1 1 4 5 3 2 1 11 10 10 1 2 2 2 1 6 34 3 174 178 34 33 75 30 30 64 635 21 23 9 4 7 1 2 16 100 143 135 23 29 58 29 25 45 487 10 20 2 0 10 0 3 3 48 174 178 34 33 75 30 30 64 635
Plant : CLAD METAL (I) PVT. LTD. LOCATON : F-14, MIDC WALUJ, AURANGABAD Activities: Roll Bond Evaporator It is a part of two aluminium plates which are bonded on a mechanical mill at a high temperature. It is in the form of a plate, on which flow lines called internal tubes are marked. These tubes are then inflated by flushing air at a pressure of 900 -1000 PSI. It is protected with a powder coating layer measuring 50 -60 microns. Roll Bond Evaporator Scope & Usage It is mainly used in direct cool refrigerators or deep freezers, chocolate coolers, visi coolers etc. where the temperature required in freezer is ranging from -16 to 8 °C. Features 1. ‘Leak Test’ with high pressure Nitrogen- Ensures defect free product. 2. Nitrogen purging- Ensures leak free evaporator. 3. Powder Coating of Surface- Ensures better life of evaporator Evaporator assembly
Plant : CLAD METAL (I) PVT. LTD. BIMETAL PRODUCTS Our company is engaged in the manufacturing of Bi-Metal products like Strips, Ferrules and Washers which are designed to reduce joint resistance and prevent galvanic corrosion. This ensures the durability for terminations & improving the reliability of power systems. These products are available in different thickness and sizes. The Copper to Aluminium ratio is in proportions of Cu-Al ranging 15 -20 -30% to 85 -8070%. These products are subjected to various tests such as bend, cup, chisel, electrical specific resistance, etc. to ensure that the most desirable properties of different metals and alloys are combined to solve the design problems. These can be customized as per the client requirements at the most competitive prices.
Plant : CLAD METAL (I) PVT. LTD. New fully automatic powder coating plant Tig Welding Section
Plant : CLAD METAL (I) PVT. LTD. On line Inspection
Plant : CLAD METAL (I) PVT. LTD. AIR CONDITIONER CONNECTING PIPE Separate section for Copper - Aluminium connecting kit.
Plant : ALPIT METAL WORKS LOCATION: E-70/13, MIDC WALUJ AURANGABAD Filter Dryer: Manufacturing of Filter Dryers for refrigerant R 134 a systems. These are required for refrigerants to function desirably and remove moisture that may freeze and block the expansion valve or combine chemically with the refrigerants to form acids. We employ quality desiccant in our filter dryers that have high affinity to moisture and absorbs even the most corrosive acids.
Plant : ALPIT METAL WORKS NEW DRYER SECTION AT GLANCE • • Capacity enhanced from 1 Lac to 3. 50 Lac per month. More precise spinning M/c in turn ensures best quality. Electronic sieve filling ensures accuracy in sieve weight. Controlled atmosphere ensures no absorption of moisture by the sieve. Restricted entry ensures dust free production shop. Improved sealed packing ensures the maintenance of the LOI. Increased shop area (doubled) ensures ease of material handling.
Plant : ALPIT METAL WORKS FILTER DRYER SECTION LAYOUT Inspection Instrument Production set up
Plant : ALPIT METAL WORKS AIR CONDITIONER & REFRIGERATOR COPPER PARTS Copper parts with black coating Various range of copper products - Suction loop, Suction assembly, Discharge coil etc. Copper parts with heat resistant sleeve.
Plant : ALPIT METAL WORKS Cu-Al Connectors: We are pioneers in Cu– Al Connectors required for Roll Bond Evaporator. We are supplying Epoxy Cu – Al Connectors are 100% leak proof compared to traditional connectors. We have complete state of art technology setup for Cu – Al connectors with SPM's.
Plant : ALPIT METAL WORKS FF SUCTION ASSEMBLY SET UP
Plant : ALPIT METAL WORKS ALUMINIUM DETECTOR HEAT EXCHANGER
Plant : ELEGANT COATINGS PVT. LTD. LOCATION : - D-16, WALUJ MIDC Coating division started its activities in 1996 • One of powder surface coating division • Having 7 tank PT line • powder coating with conveyer
Plant : TEJAL INDUSTRIES LOCATION: - E 70/30, WALUJ MIDC Second unit of fully conveyrised & surface powder coating plant. Now installed with auto reciprocators for uniform thickness of coating. It is started for high volume & efficiency.
Plant : ELEGANT COATINGS PVT. LTD. LOCATION : FAROLA, UNIT 3
Plant : ELEGANT COATINGS PVT. LTD. Activities: • Press machines are available from 10 ton to 300 ton • Spot welding, CO 2 welding, riveting, tapping facilities. • Refrigeration press parts, air condition press parts in different sizes and specifications, metal flux box manufacturing set up • Manufacturing of electrical concealed boxes, automobile press parts
Plant : ELEGANT COATINGS PVT. LTD. FLUSH BOX SALES 1. 6 0. 43 2009 -10 0. 58 2010 -11 0. 74 2011 -12 0. 88 2012 -13 Qty in Cr 1 1. 1 2013 -14 2014 -15 2015 -16 Projected
Plant : ELEGANT COATINGS PVT. LTD. PRESS PARTS Up to bottom foaming assembly S. S. Tub for Washing machine
Plant : ELEGANT COATINGS PVT. LTD. Various press parts range plated parts. . compressor base in GP back panel powder coated parts bottom base spot welding set up
Plant : ELEGANT COATINGS PVT. LTD. (Unit-II) LOCATON : E-37, MIDC WALUJ, AURANGABAD Activities: • Product development and component die manufacturing • Die maintenance • Tool room
Plant : ELEGANT COATINGS PVT. LTD. (Unit-II) COMPONENT DIE DESIGN TEAM MEMBER Our team of engineers with efficient use of all latest software's viz. Auto. Cad, Pro-E work extensively in closed loop for manufacturing of dies and for change in existing product & new components.
Plant : ELEGANT COATINGS PVT. LTD. (Unit-II) TESTING LAB Profile Projector Plating thickness tester
Plant : ELEGANT COATINGS PVT. LTD. (Unit-II) WIRE CUTTING MACHINE
Plant : A K Engineering, Karegaon, Pune Total 2. 5 acres plot area. 30 K sq ft shop floor area. 30 k first floor area.
Plant : A K Engineering, Karegaon, Pune Here we wish to develop ourselves, as per the requirement of our customer. With ample space available, we can set up the shop floor as per customer need.
ISO Certificates
EMS Certificate
Product Range Roll Bond evaporator Sheet metal parts Bi-metal
Product Range Part Name /customer Samsung LG Videocon Haier Godrej Sharp Legrand & Blue. Star Indoasian Evaporator NA Press parts NA Dryer & Copper Part’s Shelf Net Condenser SOB In % 13% 15% 20% Whirlpool Other NA NA NA NA 13% 8% 2% 18% 2% 4% 5%
Our Reputed Clients LG India Ltd.
THANK YOU
- Slides: 40