JAY POLY TECH INDUSTRIES Complete Solution for Rubber

JAY POLY TECH INDUSTRIES Complete Solution for Rubber Products Process Proven Performance

Application Filters for polishing brine in chlor-alkali plants. Process

Purpose Elimination of suspended solids as below. q. Magnesium Hydroxide: - Mg(OH)2 q. Calcium Carbonate: - Ca. CO 3 q. Iron (III) Hydroxide: -Fe(OH)3 q. Barium Sulphate: -Ba. SO 4 q. Mercury Sulphide: - Hg. S (in special cases) Protection of valuable plant components § § Membrane in electrolysis cell Ion exchange unit

Filtration Principle Surface Filtration Precoat Filtration Binding Bridge Precoat Layer Ceramic Binding Grain Ceramic Grain Outside Porous Support Inside Cylinder POROUS SINTERED FILTER Membrane Porous Support DIA-FILTROPLAST Inside Cylinder

Flow Chart of Precoating Filtration Backwash Brine Compressed Air Polished Brine Vessel Saturated Brine Cellulosis Body Feed Tank Cellulosis Precoat Tank Mud Tank

Models of Brine Precoat System PR-KM Model Type PR-KM Numbers of Sintered Element Item Filter Area in Total pcs m 3/h m 2 Flow Rate Velocity ÷ 2 m/h Vessel OD Vessel Height mm mm PR-KM - 14 14 2. 6 5 500 2600 PR-KM - 26 26 4. 9 10 750 2800 PR-KM - 38 38 7. 1 14 850 3200 PR-KM - 48 48 18 1000 3300 PR-KM - 62 62 11. 7 24 1100 4500 PR-KM - 74 74 13. 9 28 1200 4500 PR-KM - 96 96 18 36 1350 4700 PR-KM - 110 20. 7 42 1400 4800 PR-KM - 122 22. 9 46 1500 4900 PR-KM - 144 27. 1 54 1350 5700 PR-KM - 165 31 60 1400 5800 PR-KM - 183 34. 4 70 1500 5900 PR-KM - 219 41. 2 80 1600 6000 PR-KM - 273 51. 3 100 1800 6100 PR-KM - 330 62 125 1950 6300 PR-KM - 363 68. 2 138 2000 6300 PR-KM - 453 85. 2 170 2200 6500 PR-KM - 561 105. 5 210 2400 6600 PR-KM - 663 119. 2 240 2600 6800 9

Layout of Brine Precoat System Item Qty Service N 1 1 Inlet / Discharge N 2 1 Outlet N 3 1 Vent N 4 1 Vent N 5 1 Vent N 6 1 Vent N 7 2 Level N 8 2 Pressure N 9 1 Spare Nozzle SG 3 Sight Glass MH 2 Manhole

Polishing Filters of Secondary Brine Purification System

Internal Parts of Precoat System Item Qty Name 1 1 2 2 Spindle With Disk/Tie Rod Centering Plate 3 1 Brine/Blind Plate 4 1 Mounting/Hanger Plate 5 1 Sealing Plate 6 1 Cap Nut 7 6 Gasket FIBRE 8 1 Gasket EPDM 9 1 Gasket PTFE 10 1 O-Ring EPDM 11 3 Filter Cylinder

Why JPI? JPI Contributes their expertise & experience in specialized rubber molded products & rubber lining. We understand the importance of process & filtration, hence we provide prompt & economic solutions. All the supplied products are tested and proven in the market. All sort of quality measures are taken and with supervision of skilled technicians. All We Can Do is SAVING YOUR MONEY !

Why We Can Replace the Sintered Porous Carbon Element Successfully We have focused in Schumacher and Human Techno systems for more than 20 years. We know very well for the process and how it work. Same material used for sintered carbon element. There is NO issue for the chemical compatibility. The sintered porous carbon filter is used as carrier. What do the main filtration is the filter aid, Cellulosis. We don’t change the filter aid. We provide the sintered porous element with same filter area, same micron rating, same porosity and same permeability. So the flow rate can be assured. The sintered carbon element have high strength of more than 70 kg/cm 2 and high temperature resistance of more than 1000 °C. There is no problem in the environment of brine filtration system.

Technical Information

Brine Polishing Internals Amongst the 11 Internal items there are 6 Rubber ‘Ebonite’ parts which plays a very vital role in process of Filtration. All Rubber ‘Ebonite’ parts should have Hardness of 80+/-5 ‘D’ & have high tensile strength. The most important aspect is the process & JPI plays a crucial role in exploring experience for rubber molded articles. We provide the most cost effective products in the market without compromising an inch in quality.