ITMA 2007 Preview Universit degli Studi di Bergamo
ITMA 2007 Preview Università degli Studi di Bergamo Dipartimento di Ingegneria Industriale Dalmine, 12 Luglio 2007 Relatori: Antonino Tricomi – Daniele Togni Copyright © Reggiani Macchine Sp. A. All rights reserved.
Reggiani Macchine Sp. A Sede: Grassobbio (Bergamo – Italy) Superficie: 22, 000 qm (16, 000 coperti) Business line: Macchine per Stampa Tessile Dipendenti: 140 persone • Oltre 50 anni di eccellenza nella tecnologia della stampa tessile • Reggiani Macchine sviluppa, progetta, produce, assembla completamente in Italia Reggiani Macchine’s facilities in Grassobbio (BG) - Italy Reggiani Macchine’s first printing machine (1958) 31/10/2020 Copyright © Reggiani Macchine Sp. A. All rights reserved. 2
2006 2000 1990 1980 1970 1960 Portafoglio prodotti Flat screen printing machines 435 Rotary screen printing machines 542 Stenters 91 Sampling tables 27 Digital inkjet printing machines 34 31/10/2020 Copyright © Reggiani Macchine Sp. A. All rights reserved. 3
Perchè DIGITALE ü ü ü Lotti brevi Flessibilità & Design Innovativi Colori praticamente illimitati all’interno del gamut Riduzione delle utilities (acqua, energia, chimici) Eco-friendly (inquinamento marginale) Ridotto Time-To-Market DIGITAL 31/10/2020 Copyright © Reggiani Macchine Sp. A. All rights reserved. 4
Il ciclo tecnologico 4 -6 settimane 4 -8 k$ PREPARAZIONE DESIGN CAMPIONATURA PREPARAZIONE • Penetrazione • Solidità • Brillantezza 31/10/2020 INCISIONE CILINDRI/QUADRI SET-UP MACCHINA STAMPA Copyright © Reggiani Macchine Sp. A. All rights reserved. POSTTRATT. • Fissaggio colore • Lavaggio • Finissaggio 5
The DRe. AM concept INDUSTRIAL TEXTILE DIGITAL PRINTING SYSTEM 31/10/2020 Copyright © Reggiani Macchine Sp. A. All rights reserved. 6
DRe. AM products range DRe. AM 180 DRe. AM digital printer with online dryer, 6 colors, 600 dpi Fashion, Ties & Scarves, Swim Suits, Automotive DRe. AM digital printer with online dryer, 6 colors, 600 dpi Fashion, Flags & Banners, Home furnishing INSTALLED 16 13 DRe. AM “combi” DRe. AM digital printer combined with a flat screen to offer even more flexibility Reduction of digital ink consumption Application of lacquer (gold, silver, and all special effects not printable with digital printing heads) Pretreatment “ON LINE” 31/10/2020 DRe. AM 240 DRe. AM 340 DRe. AM digital printer specifically designed for home furnishing and advertising Fulfil requirements from traditional customers Maintain market leadership W! NE INSTALLED 3 1 Copyright © Reggiani Macchine Sp. A. All rights reserved. 7
Printing Cost [€/sqm] Posizionamento della DRe. AM 2. 0 APPLICAZIONI INDUSTRIALI 3. 0 4. 0 5. 0 1000 4000 based on 2 -shifts 31/10/2020 Copyright © Reggiani Macchine Sp. A. All rights reserved. 20000 Performance [sqm/month] 8
Copertura di mercato Sampling By Digital Plotters 0 100 Industrial Digital Area By Traditional Printing ~40 % ~30 % 500 1500 Job Run length in Linear meters Target : Medium Runs production 31/10/2020 Copyright © Reggiani Macchine Sp. A. All rights reserved. 9
Specifiche Tecniche DRe. AM oggi n Modelli: q q n n n Tappeto ad adesivo permanente con lavaggio automatico 6 colori 7 teste di stampa per colore q n n 180 (150 sqm/h) 240 (190 sqm/h) 340 (230 sqm/h) COMBI (with flat screen) HP piezoelettrica drop-on-demand Risoluzione 600 x 600 dpi reali Modulo di asciugatura in linea Compatibile con tutti i SW RIP Huntsman Textile Effects inks q q Acidi Reattivi Dispersi Diretti Dispersi Sublimatici 31/10/2020 Copyright © Reggiani Macchine Sp. A. All rights reserved. 11
Flusso dati principale Stazione Grafica § Design (CAD, Photoshop, etc. ) § RIP SW (rastering, screening, color calibration, image repetition) § Print parameters (n. of copies, saturation, uniformity correction, etc. ) Printers server § Hot Folders § Auto setting DRe. AM workstations GUI APPLICATION Y-Axes Motion Encoder H 1 Express PCI Pattern driver 72 Print Heads H 2 H 2 H 2 Head driver Nozzle drivers REGGIANI MACCHINE TECHNOLOGY 31/10/2020 Copyright © Reggiani Macchine Sp. A. All rights reserved. 12
e-Printing DRe. AM Workstations ET N R s HE b/ T E 1 G Printer Server ET HE RN E T ETHERNET 1 Gb/s ET N ER H ET ET HE 1 G RNE b/ T s Stazione Grafica 31/10/2020 Copyright © Reggiani Macchine Sp. A. All rights reserved. 15
Segmenti applicativi Flags & Banners Home Textiles Apparel Fashion Carpets & Moquettes Polyester/Polyammide Cellulosic/Silk/Polyester Leather & Accessories Leather/Polyester 31/10/2020 Copyright © Reggiani Macchine Sp. A. All rights reserved. Silk Wool Polyammide Cotton - Polyester Polyammide Automotive Polyester 16
Success stories: floor covering Ink: Acid Dyes Substrate: Polyammide Location: France Installation Date: 2005 of DRe. AM Machines: 2 Strategy: Develop a new market in the area of customized carpets. Comments: Working closely with the top name in the worlwide carpet industry to develop new possibilities. The Sotsass Collection by Bonar Floors launches a radical new direction in combining dynamic design with pioneering and innovative product technology. “The Sottsass Collection” is a directional new collection in Flotex 31/10/2020 Copyright © Reggiani Macchine Sp. A. All rights reserved. 17
Success stories: flags & banners Ink: Disperse Dyes, Acids Substrate: Polyester, Nylon Location: Germany, USA, Austria Installation Date: 2003 - 2006 of DRe. AM Machines: 7 Strategy: Save on costs and deliver a better quality product with quicker turn around for the flags and banners industry. Comments: These clients manage to go from the file presented by their clients to finished products in a matter of minutes. This new production lines save more than 40% in labour costs alone: e. DRe. AM ¨ new business model 31/10/2020 Copyright © Reggiani Macchine Sp. A. All rights reserved. 18
Success stories: accessories Ink: Acid / Direct Disperse Substrate: Leather / Polyester Location: Italy, France Installation Date: 2002 -2007 of DRe. AM Machines: 3 Strategy: Develop a new market in the area of garments and accessories for the leather industry. Comments: Working closely with the top names in the Italian High Fashion industry to develop new and customized collections with true color designs never possible before at a production level. 31/10/2020 Copyright © Reggiani Macchine Sp. A. All rights reserved. 21
ITMA 2007 e oltre ü Reggiani Macchine Core Technology ü Numero colori configurabile (4 -6 -8) ü Risoluzione configurabile ü Goccia fissa / variabile … e altro ancora! 31/10/2020 Copyright © Reggiani Macchine Sp. A. All rights reserved. 22
Grazie! Grazie …e arrivederci a Monaco! Hall C 2 Booth 500 -403 31/10/2020 Copyright © Reggiani Macchine Sp. A. All rights reserved. 23
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