ITER Instrumentation and Control Status and Plans Anders

ITER Instrumentation and Control Status and Plans Anders Wallander 1, Lana Abadie 1, Haresh Dave 1, Franck Di Maio 1, Hitesh Kumar Gulati 1, Chandresh Hansalia 1, Didier Joonekindt 2, Jean-Yves Journeaux 1, Wolf-Dieter Klotz 1, Kirti Mahajan 1, Petri Makijarvi 1, Luigi Scibile 1, Denis Stepanov 1, Nadine Utzel 1, Izuru Yonekawa 1 1 ITER Organization, 13067 St. Paul lez Durance, France 2 ATOS Origin, 38243 Meylan, France NFRI, July 27, 2009 Page 1

Outline • • Mission Statement Brief History Global Architecture Main Challenges – – – Standards Instrumentation & Control Integrated Product Team CODAC Core Systems Plant System I&C Identification Interfaces • Infrastructure • Interlock and Safety • Implementation Plan NFRI, July 27, 2009 Page 2

Goal for ITER Instrumentation & Control System Mission Statement Ensure all ITER Plant Systems Instrumentation & Control are designed, implemented and integrated such that ITER can be operated as a fully integrated and automated system. Successful integration = higher Economy reliability of scale. Minimize operator human errors Few required operators Minimize required maintenance crew Reuse plant system designcables recipes Only. I&C standard entering control. Only roomstandard equipment in control room One control room NFRI, July 27, 2009 Page 3

Brief History • CODAC conceptual design developed by Jo Lister, with support from the fusion community, in 2006 and 2007 • This conceptual design was reviewed in Nov 2007 • A CODAC group started to form at ITER Organization in 2007 -2008 ITER is not anymore a paper project It is a real project NFRI, July 27, 2009 Page 4

Conceptual Architecture I&C structure Segregation of ITER I&C into 3 vertical tiers and 2 horizontal layers Control and monitor all ITER Plant Systems Interlock Protect the investment Independent network and I&C Safety Protects personnel, and environment Independent network and I&C Two train systems NFRI, July 27, 2009 Page 5

Scope and Definitions ITER Instrumentation & Control System All hardware and software required to operate the ITER machine. Comprises Plant System I&C and Central I&C Systems All hardware and software required to coordinate and orchestrate all Plant Systems I&C and provide the human machine interface. Comprise CODAC System, Central Interlock System and Central Safety System. Plant Systems I&C All hardware and software required to control a Plant System stand-alone and autonomously. NFRI, July 27, 2009 Page 6

Like all large projects I&C has low priority in the early phase Project focus is on costly items (mechanics) INno. FUND by WBSand 4. 5, 4. 8 on them There are I&C specifications no 4. 6 one and is working Responsibility boundaries are not clear nor accepted I&C Standards (Plant Control Design Handbook) IN KIND by WBS 1. *, 2. *, 3. *, 4. *, 5. *, 6, * NFRI, July 27, 2009 Page 7

Our main challenge is the Black Hole. What are we doing about it ? • • • Standardization (Plant Control Design Handbook) Engaging parties in defining standards and prototyping Instrumentation & Control Integrated Product Team Plant System I&C identifications (plant profile database) Interface definitions (S-ICD, IS, interviews) Early delivery of CODAC Core System NFRI, July 27, 2009 Page 8

Objectives of Plant Control Design Handbook The Plant Control Design Handbook (PCDH) defines methodology, standards, specifications and interfaces applicable to all ITER Plant Systems Instrumentation & Control (I&C) I&C standards are essential for ITER to • Integrate all Plant Systems into one integrated control system • Maintain all Plant Systems after delivery acceptance • Contain cost by economy of scale (spare parts, expertise) The PCDH is applicable to all Procurement Arrangements ITER Organization (IO) • Develop • Support • Maintain • Enforce these standards • Living document • Latest release May 2009 • Publicly available http: //www. iter. org/team/chd/cid/codac/Pages/default. aspx NFRI, July 27, 2009 Page 9

Plant System I&C Life Cycle Well defined checkpoints Well defined deliverables Chapter 3, PCDH v 4. 1 NFRI, July 27, 2009 Page 10

February 1, 2009 “The CODAC group announces that EPICS will be used as the baseline for the software environment for the ITER control system within the scope of PCDH” Contracts and Tasks 2008 -2009 May 7, 2009 “ITER Plant Systems Instrumentation & Control shall use Siemens Simatic S 7 product line of Programmable Logical Controllers for industrial control and SIL-3 applications” Three independent Programmable Logic contracts to establish Controller (slow control) CODAC software Two independent tasks to Cubicle selection process environment Detail design and explore existing EPICS Support functional analysis production of Plant System client applications Support preparation of and interface definitions Host and prototype Minitechnical specs for next for CIS CODAC Two contracts to prototype Build a Central Safety wave of contracts Three contracts to survey High Performance System (CSS)tosimulator Two contracts prototype and prototype Networks Fast CODAC High Level Controllers Applications NFRI, July 27, 2009 Page 11

Distribution of contracts and tasks among parties Strategy: Engage and involve all parties in order to maximize acceptance of standards NFRI, July 27, 2009 Page 12

Plant System I&C identification A Plant System I&C has one and only one Plant System Host NFRI, July 27, 2009 Page 13

Interface definition Identify plant systems I&C CODAC, CIS and CSS interfaces Develop S-ICD and interface sheets to everyone (almost) Maintain information in plant system I&C profile database We are starting to identify the interfaces to Plant System I&C NFRI, July 27, 2009 Page 14

Instrumentation & Control Integrated Product Team IO Management requests CODAC & IT Division to create an Integrated Product Team for Instrumentation & Control. The objective is to improve communication and collaboration between the I&C stakeholders • CODAC Group • Plant System Responsible Officers • Domestic Agencies involved in Procurement Arrangements • Industries implementing Plant Systems The Instrumentation & Control IPT provides an excellent opportunity to streamline the I&C development methodology and to promote PCDH. A proposal was presented to ITER governing body on March 9 and Kickoff meeting held on May 15. NFRI, July 27, 2009 Page 15

Instrumentation & Control IPT SCOPE Produce I&C specifications 1 Get to a standard Built to Print Design 2 Get to a standard Factory Acceptance Tests 3 Get to a standard Site Acceptance Tests 4 NFRI, July 27, 2009 Page 16

Instrumentation & Control IPT 27 PBS packages bundled in 10 Plant System Groups totaling 161 Plant Systems Staged implementation! What is most urgent? NFRI, July 27, 2009 Page 17

Instrumentation & Control IPT STANDARDS (PCDH) Coordination between DA and IO I&C Coordination between Plant System I&C and Process Coordination between Plant System I&C and Industry Coordination between Plant Systems I&C • Development lifecycle with deliverables • Components (hardware and software) • Interfaces NFRI, July 27, 2009 Page 18

CODAC Core Systems is a well defined product to be exported to all Plant System I&C developers CODAC Core Systems comprise the hardware and software required to develop, interface and test plant systems I&C. The hardware platforms are Plant System Host (PSH) and Mini-CODAC. The software comprises communication middleware, plant system self description schemas and tools and SCADA functionalities; logging, alarming, error handling, reporting, configuration, database and HMI. CODAC Core Systems will be released on a yearly bases with the first release planned for February 2010. NFRI, July 27, 2009 Page 19

CODAC Core Systems Strategy: Discourage use of private SCADA system below PSH for ease of integration • • • Strategy: Mini-CODAC Promote Plant System Host use (PSH)of CODAC Core Systems as early Alarm Handling (AH) as possible to create Error & Trace Logging (EL) Live Database large (LD) user community Data Archiving and(DA) acceptance of Data Retrieval (DR) standards Testing Tools (TT) Communication Middleware (CM) Generic Plant System Software (PS) Visualization Builder (VB) Plant System self description (SD) NFRI, July 27, 2009 Page 20

CODAC Core Systems v. 1 - Feb 2010 Scope, EPICS clients, deployment CODAC Core Systems NFRI, July 27, 2009 Page 21

Network Infrastructure CODAC Network Hutches Main Star Points CODAC Networks • Network infrastructure • Location of network connection points • Cable trenches • Cable diagrams NFRI, July 27, 2009 Page 22

Central Interlock and Safety Systems • Functional analysis of Central Interlock System well advanced • Interface definitions for Central Interlock System and Central Safety System progressing • A simulator of Central Safety System, based on input from Safety Group, is close to completion NFRI, July 27, 2009 Page 23

Central I&C Implementation Plan Work for CODAC, CIS and CSS has been divided in ten tasks Each task has • Description • Deliverables (in form of PBS level 3 products) • Schedule (linked to ITER Integrated Project Schedule) • Resources (human resources and contracts) NFRI, July 27, 2009 Page 24

Central I&C Implementation Plan CODAC Core Systems Interface Plant Systems I&C Design and procure hardware Develop, support, maintain and software required to Network Infrastructure Servers and. CODAC enforce standards. develop, interface and test Design and procure network Central Interlock System Define and procure CODAC Factory and site acceptance Plant Systems I&C infrastructure (cables, CODAC Application System Design and procure hardware servers tests. hutches, switches, …) Central Safety System Design and procure and software required for inter Control Room Design and procure hardware application software Integration and Verification plant system interlocks Define and procure all and(scheduling, software for central safety Commissioning supervision, of Plant Systems I&C, equipments in the control system ofplasma Plant Systems I&C, control, …) CODAC, CIS and CSS room CODAC, CIS and CSS NFRI, July 27, 2009 Page 25

NFRI, July 27, 2009 Page 26

Conclusions Ensure all ITER Plant Systems Instrumentation & Control are designed, implemented and integrated such that ITER can be operated as a fully integrated and automated system. The main challenge currently is the “Black Hole” • Standardization • Engaging parties • I&C IPT • Plant system I&C identification • Interface definition • Early delivery of CODAC Core Systems A detailed implementation plan up to first plasma is being developed We invite everyone to join in the effort to build the ITER I&C System NFRI, July 27, 2009 Page 27