ITER Controls Status Update Anders Wallander ITER Organization

ITER Controls - Status Update Anders Wallander ITER Organization – Central Team – Control System Division Disclaimer: The views and opinions expressed herein do not necessarily reflect those of the ITER Organization Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization Page 1

1. Project status and schedule 2. Status update of CODAC Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization Page 2

July 2016 Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization Page 3

ITER Control System Architecture The integrated control system is organized hierarchically with 18 subsystems and 171 plant system I&C (supplied IN-KIND by 101 procurement arrangements) • • • • • BUIL - Buildings CRST - Cryostat and Thermal Shield CRYO - Cryogenics CWS - Cooling Water System D 1 - Diagnostics Measurement D 2 - Diagnostics Support EC – Electron Cyclotron Heating FUEL - Fueling and Wall Conditioning IC – Ion Cyclotron Heating MAG – Magnets and Power Supplies NB – Neutral Beam Heating NB PFCS - Plasma Facing Components RAD - Radiation monitoring and Radwaste RH - Remote Handling TRIT - Tritium UTIL – Utilities, Electrical, Liquid, Gas VAC - Vacuum VV - Vacuum Vessel Instrumentation Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization Indicators if interface to Conventional, Interlock, Safety Blue required for first plasma Page 4

Geography - Network Infrastructure (final configuration) Bill of Material passive part • 173 cubicles • 182 passive network panels • 300 km multi-core single mode • 170 km multi-pair copper cables Connecting thousands of plant system I&C client cubicles via network panels located in 28 buildings Fully integrated in Construction Electrical/Cabling Contract Installation starts in 2017 Redundant dual star configuration Means that Control Building (Personal Access Building) is required for inter building communication Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization Page 5

Schedule Early Buildings Building Ready For Equipment Completed/Handover B 61 - Site Service Building 23 -Dec-2016 15 -Jan-2018 B 51 – Cryoplant Compressor Building 04 -Sep-2017 12 -Jul-2019 B 52 – Cryoplant Coldbox Building 04 -Sep-2017 12 -Jul-2019 B 15 – RF Building 06 -Dec-2017 01 -Oct-2018 B 13 – Assembly building 07 -Apr-2017 13 -Jun-2018 B 32 – Magnet Power Conversion Building 07 -Jun-2017 19 -Mar-2018 B 33 – Magnet Power Conversion Building 05 -Jul-2017 20 -Mar-2018 B 36 – Main Alternating Current Distribution Building 21 -Sep-2017 12 -Nov-2018 B 38 – Reactive Power Compensation Building 12 -Oct-2017 25 -Jun-2018 30 -Jun-2022 26 -May-2023 … other buildings … B 71 – Control building … other buildings … Too late EU submission August 2016 Disclaimer: The views and opinions expressed herein do not necessarily reflect those of the ITER Organization Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization Page 6

Mitigation for late availability of Control Building Principles • • The central infrastructure, inter building connectivity and central services must be available well before the completion of Control Building Human Machine Interfaces must be provided as part of plant system I&C integration Integration of plant system I&C must start as early as possible for as many plant system I&C as possible (flatten resource profile) Migration of all plant systems I&C to Control Building, and integration of late ones, must be achieved in 18 months Implementation • • • Create temporary local autonomous “islands” in strategic buildings providing central services and Human Machine Interfaces Connect islands with temporary cables to provide inter building connectivity Maximize emulation of final system to simplify migration to Control Building Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization Page 7

Temporary control rooms Temporary Control Room Central services CODAC Terminal Plant Systems B 61 - Site Service Building (61 -L 1 -02) 1 2 B 52 – Cryoplant Coldbox Building (52 -L 1 -04) 1 3 Secondary cooling water Liquid and gas Cryoplant B 33 – Magnet Power Conversion Building 2 1 2 Coil Power Supply B 38 – Reactive Power Compensation Building 0 1 RPC B 36 – Main Alternating Current Distribution Building 1 2 SSEN/PPEN B 15 – RF Building 1 2 ECH B 74/B 2 – Diagnostics Building 1 3 B 74/B 1 – Diagnostics Building 1 3 Magnets, Cryostat, Thermal Shield, VV instrumentation Vacuum, Fuelling B 74/L 1 – Diagnostics Building 1 3 Diagnostics B 74/L 2 – Diagnostics Building 1 3 Diagnostics B 74/L 3 – Diagnostics Building 1 2 Tokamak Cooling Water In summary there are 10 locations of central services, 11 temporary control rooms and 26 3 -screen CODAC Terminals. Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization Page 8

I&C integration schedule 2018 2019 2020 2021 -2023 Early Tokamak Systems 2021 2022 2023 2024 2025 2018 -2020 Buildings, utilities, 2024 -2025 electrical, Migration to cooling water, Control Building cryogenics, and Integrated coil power Commissioning supplies Field work on ITER integrated control system will start very soon Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization Page 9

1. Project status and schedule 2. Status update of CODAC Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization Page 10

Strategy to achieve integration • • • Documentation (PCDH) Free hardware (I&C Integration Kit) Software distribution (CODAC Core System) Training User support Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization Page 11

Status of Plant Control Design Handbook (PCDH) • • • No current plans to update core PCDH document (issued 2013) Satellite documents, Guidelines and Catalogues, are being updated regularly Latest version of approved documents published on public web http: //www. iter. org/mach/codac/Plant. Control. Handbook Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization Page 12

Status of CODAC Core System (CCS) Summary of new features/changes Version 4. 0. 0 (2013 -02 -15) 4. 1. 0 (2013 -07 -04) 4. 2. 0 (2014 -02 -14) 4. 3. 0 (2014 -07 -07) 5. 0. 0 (2015 -02 -20) 5. 1. 0 (2015 -07 -17) 5. 2. 0 (2016 -02 -17) 5. 3. 0 (2016 -07 -01) Total 434 416 455 273 617 355 522 274 350 300 250 200 150 100 50 0 4. 0. 0 4. 1. 0 4. 2. 0 4. 3. 0 5. 0. 0 enhancement Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization 5. 1. 0 5. 2. 0 5. 3. 0 corrections Page 13

Status of CODAC Core System (CCS) Summary of new features/changes CCS v 5. 3 o Self Description Data (SDD) • • Support ‘Other’ controller (POC) integration Support for CBS 4 /CBS 5 extension Support PLC user templates extended with simple command events Support for PLC S 7 PLC to be implemented in v 6. x o CS-Studio • • Extension of HMI widgets and new symbol libraries Update ITER HMI Design Guide o High Performance Networks (HPN) • • Fix for better support of leap seconds PTP synchronization using on-board 1 Gb. E (i 350 chipset) SDN archiver v 1. 0 delivered Stable DAN API and integrated with SDD Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization Page 14

Status of CODAC Core System (CCS) Summary of new features/changes CCS v 5. 3 o Newly supported I/O boards • • NI PXIe-6368 (X-series board) : fully supported NI PXIe Flex. RIO and Compact. RIO: supported with Linux driver and EPICS device support (IRIO v 1. 1) o PLC • New driver s 7 PLCAsyn while support old driver, S 7 PLC • Support for ‘Event’ and simple command as bits • Support for S 7 protocol in v 6. x o Health Monitoring • • Archiving system monitoring added Support multiple cubicle monitoring Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization Page 15

Status of CODAC Core System (CCS) Roadmap Infra 2013 2014 RHEL 6. 3 MRG-R 2. 1 4. 0 4. 1 4. 2 4. 3 RHEL 6. 5 MRG-R 2. 5 EPICS 3. 15 2015 2016 Support 5. 0 5. 1 5. 2 5. 3 RHEL 7. x EPICS 3. 16 2017 2018 2019 2020 2021 5. 4 Support 6. 0 6. 1 6. 2 6. 3 • Two versions a year until 2016 • One version a year from 2017 until 2021 • CCS v 4. x to be supported by 2017, then upgrade with the latest Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization Page 16

HMI Style Guide and Toolkit - HMI Toolkit HMI Style Guide - - Hardwired panel standardised colours and fonts, collection of graphical objects – widgets – that the user can drag and drop from the palette to the display canvas, trend widgets, an industrial symbol library (electrical breaker, valve, pump…) many templates many tools VDU-based system Local front panel Human Factor Requirements Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization Page 17

HMI Style Guide and Toolkit • Plant System operator VDU workstation: minimum 3 VDU (terminals) – Ultra HD resolution as a minimum 3840 x 2160 (simply 4 K) at 60 Hz – 24 inches – aspect ratio of 16: 9 Detailed display Main screen Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization Alarms list Page 18

Zoom on the main screen Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization Page 19

Navigate to Utilities 15 k. V site construction power Analog Faceplate Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization Page 20

or to Cryoplant LN 2 supplied in-kind Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization Page 21

CODAC Operation Application System OP APP Roadmap o In CODAC Operation Application Package, • • Real-time framework as infrastructure (RTF) PSPS (Pulse Schedule Preparation System) Supervision & Automation Plasma Control System Data handling Remote Participation (ORG, Operation request Gateway) E-Logging 2016 2017 RTF OP App V 1. 0 V 2. 0 2018 2019 2020 V 1. 0 V 2. 0 V 3. 0 Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization SW infra for realtime control For plant system testing and commissioning Page 22

CODAC Operation Application System OP APP version 1 o 1 st version of Operation Application released in Feb 2016 • Packaged in CCS v 5. 2, with back ports made available for CCS 5. 0 and CCS 5. 1 through codac-support@iter. org • Aims to support Plant system I&C FAT & SAT, Contains PSPS Editor and SUP, Tailored for deployment in mini. SUP, Additionally, SDN tools included • • • Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization Page 23

CODAC Operation Application System OP APP version 1 o Configuration Editor (Pulse Schedule Preparation Editor, PSPS Editor) • • • allows editing, managing, saving and exporting a configuration object to SUP, All configurations are passed to plant systems via SUP using EPICS channel access Interface to plant systems are EPICS process variables o Supervision and Automation • • • Implementation of Plasma Operation State (POS) sequence and Common Operational State (COS) aggregation and partitioning function, Support for the Pulse countdown phase, Pulse number and time, Support for the Plant System I&C automated configuration and snapshot in the execution of the POS sequence. Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization Page 24

CODAC Operation Application System OP APP version 1 o SDN Tools • • aim at supporting the Plant System Instrumentation and Control (I&C) interface verification during Factory and Site Acceptance Tests cover the following functional scope: ü Discovery of SDN participants activity over the SDN network, ü Recording of SDN traffic for later use, inspection, data processing and analyses, playback, etc. ü Streaming of SDN traffic for performance verification, fault injection, etc. Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization Page 25

I&C Integration Kit Distributed for free to all plant system I&C (171) Contains: o An industrial computer hosting: • The Plant System Host • mini-CODAC as virtual systems o An industrial network switch to set-up the local network o A cubicle monitoring system o The interfaces boards to connect the fast controllers to High Performance Networks (TCN/SDN/DAN) Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization Page 26

Distribution status o I&C Integration Kits Deliveries • 89 kits (out of 171) shipped since 2013 • 13 kits in manufacturing for shipping this November EU 18 IN 6 IO 10 JA 7 KO 10 RF 17 US 11 o Distribution of CCS installations : • codac-dist. iter. org RHN satellite since 2012 has distributed and is providing RPMs 31 -Jul-16 Channel CCS v 4 CCS v 5 all 54 608 Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization EXT 28 564 IO (ext) 26 44 Page 27

Registered Organizations Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization Page 28 Codac-support@iter. org

Conclusions • Strategy and infrastructure for preparation of integration well in place with distribution of I&C Integration Kit and CODAC Core System as well as support and training. • Focus shifting towards development of high level applications and preparation for plant system integration on site • Field work on site will start end of 2017 • Last week we had the second technical user meeting with about hundred of participants from all ITER members Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization Page 29

Fall 2016 EPICS Collaboration Meeting, 20 -22 September 2016, Oak Ridge, US © 2016, ITER Organization Page 30