ISOTS 16949 SECOFI International Quality Congress for Micro

ISO/TS 16949 SECOFI International Quality Congress for Micro, Small and Medium Organizations Mexico City June 2000 Presentation for SECOFI June 2000

ISO/TS 16949 AIAG QS-9000 ANFIA AVSQ CCFA/FIEV EAQF Presentation for SECOFI VDA 6. 1 June 2000

Harmonizing Automotive Catalogs Who Existing Catalogues New Global Automotive Standard ANFIA Fiat Auto IVECO AVSQ Suppliers (16) + 85 Suppliers PSA Peugeot Citroën Renault EAQF FIEV/(4)Suppl. + 300 Suppliers VDA Adam Opel *) AUDI BMW Daimler Benz VDA 6. 1 Ford Werke *) VW Suppliers (18) + 500 Suppliers Chrysler Ford QS-9000 General Motors Suppliers (40) *) Adam Opel AG and Ford Werke AG both require QS-9000 compliance. Both companies have participated in the development of VDA 6 first edition 1991 Presentation for SECOFI June 2000

Expected Benefits · improved product and process quality, · provide additional confidence for global sourcing, · reassignment of supplier resources to quality improvement, · common quality system approach in the supply chain for supplier/subcontractor development and consistency, · reduction of variation and increased efficiency, · reduction in 2 nd party system audits, · reduction in multiple 3 rd party registrations, · common language to improve understanding of quality requirements. Presentation for SECOFI June 2000

Progression of Quality System Documentation INTERNATIONAL STANDARD ISO 9001 / ISO 9002 SECTOR REQUIREMENTS ISO/TS 16949 Part and Process Approval Procedures Company-specific requirements Customer supporting reference manuals on: (see bibliography) Advanced Product Quality. Planning Quality and Control Plan Failure Tools. Mode and Effects Analysis Techniques Quality manual Defines international quality system requirements International automotive quality system requirements Customerrelated quality system requirements Level 1 Defines approach and responsibility including assurance of customer needs Procedures Job instructions Other documentation Level 2 Defines who, what, when Level 3 Answers how Level 4 Prompts recording of information such as forms, tags, labels Presentation for SECOFI June 2000

Value Add for Automotive Industry è Global Quality System Language è Global Recognition of Certificates è Competitive advantage è Advantages for upgrading QM-System è Advantages for global sourcing European Catalogue (AVSQ, EAQF VDA 6. 1) ISO/TS 16949 QS-9000 Add compared to combined certificates European + QS-9000 Less compared to combined certificates European + QS-9000 Presentation for SECOFI June 2000

Quality Management Systems, QS 9000 Core Tools, and ISO/TS APQP (Product Realization) FMEA PPAP (Product Approval Process) SPC MSA Presentation for SECOFI June 2000

ISO/TS 16949 and Reference Manuals/Core Tools and Customer Requirements • No specific reference is made in ISO/TS 16949 is made to reference manual requirements (ISO/IEC 17025 is specified in 4. 10. 6 Laboratory requirements • A process for Product Realization is required • FMEAs are required • Measurement Systems are required • Control Plans are required • Product Approval as specified by the customer is required • Customer Requirements remain in place Presentation for SECOFI June 2000

Administration and Oversight SMMT QS-9000 AIAG QS-9000 VDA 6. 1 CCFA/FIEV ANFIA EAQF AVSQ Five Oversight Offices Worldwide International Automotive Oversight Bodies (IAOB) • AIAG - North America and Asia Pacific • SMMT - United Kingdom • VDA - Germany • FIEV - France • ANFIA - Italy Presentation for SECOFI June 2000

Administration and Oversight International Automotive Oversight Bodies (IAOB) Functions • Oversight of Registrars • Coordination of IATF Information • Certification of Auditors • Communication to Suppliers • Recommendations to IATF Presentation for SECOFI June 2000

Certification Bodies/Registrars General Criteria for Approval to include but not limited to: • Presently support the registration auditing of at least two of the national automotive standards • Have signed a contract with the IATF • Have auditors who are eligible to enter the ISO/TS 16949 Auditor Certification program • Are presently in good standing with national automotive standards 31 Certification Bodies/Registrars were selected. Others are being considered. Presentation for SECOFI June 2000

Present Registrar Auditor Certification Programs Four Programs for ISO/TS 16949 Registrar Auditor Certification: • QS-9000 Auditors to ISO/TS 16949 • VDA 6. 1 Auditors to ISO/TS 16949 • AVSQ Auditors to ISO/TS 16949 • EAQF Auditors to ISO/TS 16949 There is presently no program to certify auditors to ISO/TS 16949 who are not certified to one of the four automotive standards listed above. Presentation for SECOFI June 2000

Recent Developments • By the end of April over 250 auditor candidates were in the auditor certification program • All auditor certification programs, including training materials, assessments, exams and certification processes have received final IATF approval • Plexus Corporation has been given approval to begin a supplier auditor certification program for QS-9000/ISO/TS 16949. The program is ready to launch Presentation for SECOFI June 2000

My Involvement with ISO/TS 16949 • I was a member of ISO/TS 16949 Training Council which designed the present Registrar Auditor training • I managed the launch of the ISO/TS 16949 Registrar Auditor training in all countries where QS-9000 certified auditors are seeking ISO/TS 16949 certification • I am currently on the ISO/TS Exam Commission who writes and maintains the certification exams associated with ISO/TS 16949 Registrar Auditor Certification - our next meeting is in Frankfurt, Germany on June 29 • Plexus Corporation is the official QS-9000 & ISO/TS 16949 Registrar Auditor training provider Presentation for SECOFI June 2000

Future • Preliminary work has begun to bring ISO/TS 16949 into compliance with ISO 9001: 2000 • The Japanese Automakers are in talks with the IATF for their inclusion in ISO/TS 16949 Questions? Presentation for SECOFI June 2000