IsolitBravo spol s r o Location IsolitBravo spol
Isolit–Bravo, spol. s r. o.
Location Isolit–Bravo, spol. s r. o. 561 64 Jablonné nad Orlicí Czech Republic tel. : +420 465 616 111 fax : +420 465 616 213 e-mail : firma@isolit-bravo. cz www. isolit-bravo. cz
The general information • • Legal structure: Ltd Establishment: 1921 Director: Mr. Kvido Stepanek Main bank: ABN AMRO Bank N. V. Annual turnover: EUR 45 mio. Export: 70% Annual OEM production: 2 milion pcs Certificates: ISO 9001: 2000; ISO 14001; OHSAS 18001; ISO/TS 16949: 2002
The main business areas • Design and manufacture of injection moulds and tools • Production of parts from thermoplastics and thermosetting materials • Metal parts production • Production of household appliances, assemblies, sub-assemblies • Research and development in the area of technical science
The structure of employees Average total quantity of employees 600
The structure of turnover of each division – mio. EUR Total turnover of each division year 2006 45, 5 mio. EUR
Organization chart Ing. Kvido Štěpánek director Karel Slavík Ing. Petr Bodlák Zdeněk Najman Ing. Slavomír Suvák moulding shop manager sales and marketing manager tool room manager Ing. Josef Rubeš Ing. Ondřej Mareš Ing. Jiří Bláha Ing. Pavel Jiruška head of maintenance department quality manager accounting department. manager of area sales department assembly room manager Ing. Jan Kožnar Pavel Prokopec manager of engineering department stock keeper manager
Main reasons to be reliable supplier • Quality ISO 9001: 2000, ISO 14001, OHSAS 18001, ISO/TS 16949: 2002 • Price Low costs area – Czech Republic • Comunications English, German, Russian, Polish • Location and Time Central Europe + JIT • Experience and capabilities Skilled people on all levels
Quality – guarantee by ISO-certificates ISO/TS 16949: 2002 ISO 9001: 2000
Quality – guarantee by ISO-certificates ISO 14001 OHSAS 18001
The main customers
Total marketing support
The toolroom • 6 CNC Machine centers • 7 EDM Machines • 2 Laser welding • 29 conventional machine tools • 10 CAD stations • Moulding tools up to 15, 000 kg
The toolroom • 7 EDM Machines • 2 wire cutting incl.
The toolroom - design Design center • Research and development • 10 CAD stations with Pro-Engineer and Catia software • Moldflow Software CADMOLD (Simcom)
The toolroom - mouldflow • Moldflow Software CADMOLD (Simcom) • Optimize cooling, injection system, hot nozzle, … • Analyse shrinkaging process • Analyse deformations within 5000 s after ejection of part form the mould
The toolroom Laser welding machine Ø 0, 3 - 2, 2 mm diameter of locally welded point
The toolroom Spotting machine • 2, 000 k. N clamping force • Weight of tool up to 12 tons
The toolroom CNC horizontal center • 10, 000 kg table capacity • machine has 4 th axis for table
The toolroom 3 D Measuring center ü Electrodes ü Tools ü Samples ü Components ü Jigs
The toolroom - tools Automotive industry • Housing of head lamp
The toolroom - tools Automotive industry • Mirror cover & holder • Housings of head lamp
The toolroom - tools Electrical industry • Panel and cover of electric box
The toolroom - tools Prototyping tools • Soft steel • Aluminium
The toolroom - tools Tools from Far East? Why not. Isolit-Bravo arrange it! • Including adaptation, adjustments and quarantee
The toolroom - tools • • 1+1 cavity mould weight 5000 kg 1 hot nozzle SYNVENTIVE + submarine gate material for inserts 1. 2714 42 HRc, frame is 1. 2312 exchangable inserts for 4 versions - bronz Moldmax 42 HRc all versions are possible to change directly on injection machine 3 sliders are moved by pins, 1 slider is moved by hydraulic system
The toolroom - tools • • 1 cavity mould weight 1200 kg hot runner system with 4 hot nozzles GUENTHER material for inserts 1. 2343, sliders 1. 2767, frame 1. 2312 together 8 sliders, 4 are moved by pins, 4 by hydraulic system electronic safety switchers for position of sliders cycle time 18 s, automatical run
The toolroom - tools Holder of basket Tool for body of metal kettle - deepdrawing Tool for metal lid of deep fryer
The toolroom - tools Full service always available: a) during sampling and tuning of tools in internal moulding shop b) during the serial production, regular maintenance in customer location as well
The moulding shop • 36 injection moulding machines • 350 – 11, 000 k. N clamping forces • 4 thermosetting press machines • 4 injection machines with airmould-system • 5 machines for 2 components moulding
The moulding shop • New Krauss Maffei • The biggest inject. moulding machine • 11, 000 k. N clamping force • 4, 137 g shot weight • 1, 550 x 1, 250 mm clerance between tie bars • 1400 mm maximum mould high
The moulding shop • The second biggest inject. moulding machines (2 pcs) • 9, 000 k. N clamping force • 3, 825 g shot weight • 1, 170 x 1, 000 mm clerance between tie bars • 1300 mm maximum mould high
The moulding shop • 2 -Components inject. moulding machines (5 pcs) • 2000 -3000 k. N clamping force • up to 617 g shot weight • without tie bars
The moulding shop Gas injection equipment Handle of kettle
The moulding shop Metallization of plastic parts Ø new line Pylon. Met VXL in 8/2007 Emblem for Honda Civic
The moulding shop Measuring of components + Measuring of raw material humidity
The moulding shop Ultrasonic welding Covers Air conditioning set
The moulding shop - printing ü Tampo printing ü Hot printing ü Silkscreen printing
The moulding shop Automotive industry • Body of a car mirror • Housing of head lamp
The moulding shop Automotive industry
The moulding shop Automotive industry
The moulding shop Electrical industry • Panel of electric box • Frame of deflection coil
The moulding shop Household industry • Housing of mixer • Housing of deep fryer
The moulding shop 2 -Components parts
The moulding shop Bezels – top level
The moulding shop Lenses – transparent parts
The moulding shop - samples Valeo – Air-conditioning panel Weber- Panel of electric box Donnelly - Halter in a car mirror Payer – shaving set AL - Housings of head lamp IKEA – Box and lid
The moulding shop - thermosets
The metalroom • 11 Hydraulic presses • 10 Excentric press • 200 – 2, 500 k. N pressing power • 1 Polishing machine • 1 Seam welding machine • 5 Spot welding machine • 1 Powder coating line
The metal shop - capability • Deep drawing • Spot welding • Cutting • Seam welding • Bending • Trimming • Polishing • Wire products • Laser welding • Teflon coating
The metal shop Automation of Sand blasting and Teflon coating/curing Ø controling Ø loading and unloading only
The metalroom Seam welding machine
The metalroom - samples Basket of deep fryer Vessel of deep fryer Filter of deep fryer Various metal parts Holder of basket Body of metal kettle
The metalroom - samples Mixer Covers Various metal parts
Assembly • OEM producer • Kitchen appliances as deep fryers, hand mixers, metal kettles • Electric lights • Torches • 2 000 pcs of domestic appliances annually • Sub-assemblies of automotive components
Assembly
Assembly - automotive Sub-assemblies of Head Lamp Housings Door pockets
Assembly - automotive Sub-assemblies of • Door Pockets • Mirror Covers
Assembly - appliances
Assembly - appliances
Products – made in I-B • Tools • Plastic parts • Metal parts + Assembly Co ati lin ng e = Total OEM products
Nice area to visit
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