Introduction to Rough Terrain Forklift Safety BLR a

Introduction to Rough Terrain Forklift Safety © BLR®, a division of Simplify Compliance LLC 2104

INTRODUCTION TO ROUGH TERRAIN FORKLIFT SAFETY Welcome to BLR training. Be sure to ask your supervisor or trainer if you do not understand any of the information presented in the program. © BLR®, a division of Simplify Compliance LLC 2104

INTRODUCTION TO ROUGH TERRAIN FORKLIFT SAFETY Overview 2104 Rough terrain forklifts are a special class of forklifts, that are designed to carry heavy loads on rugged and sloped surfaces and in adverse weather conditions. Using rough terrain forklifts can pose numerous hazards. This presentation will review the hazards and explain what you can do to prevent accidents and injuries when operating these lift trucks. The course does not cover vehicles used for earth-moving or over-the-road hauling.

INTRODUCTION TO ROUGH TERRAIN FORKLIFT SAFETY Session Objectives • Identify hazards and unsafe conditions • Discuss the types, safety features, and components of a rough terrain forklift • Describe the basic procedures to safely operate a forklift • Explain how to conduct a rough terrain forklift safety inspection 2104

INTRODUCTION TO ROUGH TERRAIN FORKLIFT SAFETY Types, Uses, and Features Vertical mast type with large tires and deep treads for extra-heavy lifting and transport 2104 Vertical mast type mounted on the back of a truck or trailer for selfunloading material • Enclosed cab • Internal combustion engine Telescoping boom type for more flexible pickup and placement of load

INTRODUCTION TO ROUGH TERRAIN FORKLIFT SAFETY Hazards 2104 • Rugged terrain—falling loads/tipovers • High-traffic areas—collisions • Confined areas—falling loads/collisions • Obstructions—falling loads/collisions • Power lines—electrocution • Exhaust fumes—respiratory stress

INTRODUCTION TO ROUGH TERRAIN FORKLIFT SAFETY Unsafe Conditions • Visibility issues • Inattention while driving • Failure to warn vehicles and pedestrians • Overloading the forklift • Improperly loading or unloading the forklift • Misjudging terrain • Failure to inspect or maintain the forklift • Failure to obey traffic rules Inadequate training, operator error, and improperly maintained equipment cause accidents and injuries 2104

INTRODUCTION TO ROUGH TERRAIN FORKLIFT SAFETY Rear-Wheel-Steering Forklift vs. Automobile Handling · Rear of forklift turns in opposite direction when turning the wheel · Forklift causes greater damage than a car when hitting an object · Common to drive a forklift backward · One hand on wheel, with other on controls, forward or backward 2104

INTRODUCTION TO ROUGH TERRAIN FORKLIFT SAFETY Nameplate—Source of Safety Information • Legible nameplate • Forklift specifications and info about attachments • Lists maximum load capacity • Displays info about load center 2104

INTRODUCTION TO ROUGH TERRAIN FORKLIFT SAFETY Stability of a Three-Point Suspension Forklift 2104

INTRODUCTION TO ROUGH TERRAIN FORKLIFT SAFETY Conditions That Affect Stability Ground conditions Speed Grade Load Tire inflation Operator skill, knowledge, judgment 2104

INTRODUCTION TO ROUGH TERRAIN FORKLIFT SAFETY Inspection Checklist: Forklift Ø Ø Ø Ø Ø Controls, brakes Lights, horn, backup alarm Gauges, indicators Tires Engine Safety belts Automatic shutoff Forks, tilt mechanism, mast/boom Cables and connections Inspect at the beginning of each work shift 2104

INTRODUCTION TO ROUGH TERRAIN FORKLIFT SAFETY Inspection Checklist: Worksite Ø Ø Ø Ø Controls, brakes Lights, horn, backup alarm Gauges, indicators Ground/soil conditions Tires Water Engine Safety belts Power lines, other overhead obstructions Automatic shutoff Slopes, edges Forks, tilthazards mechanism, mast/boom Ground Cables and connections Visibility Ø Hazardous weather Ø Confined areas Ø Speed 2104

INTRODUCTION TO ROUGH TERRAIN FORKLIFT SAFETY Basic Safety Rules Only a trained and authorized operator on a forklift Check/test operating controls Test alarm/horn Use a signal person when vision blocked Wear seat belt Keep boom and load low for stability 2104

INTRODUCTION TO ROUGH TERRAIN FORKLIFT SAFETY Basic Safety Rules (cont. ) Don’t stand under forks No riders Use wheel blocks Don’t leave trucks unattended Use proper shutdown 2104

INTRODUCTION TO ROUGH TERRAIN FORKLIFT SAFETY Loading onto the Forklift • Check weight charts • Set forks • Set brake • Slide forks • Center load • Tilt mast • Lift load Improper loading can cause tipover, steering loss, falling load, or collision 2104

INTRODUCTION TO ROUGH TERRAIN FORKLIFT SAFETY Unloading onto the Ground 2104 Check area Position load Apply brakes Straighten mast Lower load Back away slowly

INTRODUCTION TO ROUGH TERRAIN FORKLIFT SAFETY Unloading onto Trucks or Railcars • Secure truck or car • Watch edges • Position load • Apply brakes • Tilt load forward and lower • Back slowly 2104

INTRODUCTION TO ROUGH TERRAIN FORKLIFT SAFETY Unloading onto Stack or Rack • Raise load • Position load • Apply brakes • Tilt load forward • Lower load • Back away slowly, retract boom 2104

INTRODUCTION TO ROUGH TERRAIN FORKLIFT SAFETY Traveling · Maintain clear line of sight · Accelerate forward gradually, back up slowly · Slow down on uneven ground · Keep low load · Stay clear of power lines · Move slowly in confined areas 2104

INTRODUCTION TO ROUGH TERRAIN FORKLIFT SAFETY Traveling (cont. ) · Traffic rules · Pedestrians · Mirrors · Horn · Turns · Crossings 2104

INTRODUCTION TO ROUGH TERRAIN FORKLIFT SAFETY Ramps, Hills, and Railroad Tracks No turns Keep load facing upward on a slope Proceed slowly downslope Drive straight up or down, never diagonally, on a slope Cross railroad tracks diagonally Park away from railroad tracks 2104

INTRODUCTION TO ROUGH TERRAIN FORKLIFT SAFETY Causes of Tipovers • Weight • Collisions • Speed • Edges • Load too high • Sudden turning or braking • Load tilted too far forward 2104

INTRODUCTION TO ROUGH TERRAIN FORKLIFT SAFETY Preventing Tipovers • Load capacity • Turns • Inclines • Load position • Ground conditions • Braking 2104

INTRODUCTION TO ROUGH TERRAIN FORKLIFT SAFETY In the Event of a Tipover • Never jump • Stay seated • Keep seat belt on • Hold inside frame • Lean away from impact • Brace 2104

INTRODUCTION TO ROUGH TERRAIN FORKLIFT SAFETY Lifting Personnel 2104 · Platform · Fall protection · Operator in place · No moving · Precautions when elevated · Use a spotter · Raising and lowering

INTRODUCTION TO ROUGH TERRAIN FORKLIFT SAFETY Key Points to Remember • Uneven terrain, ground obstructions are leading unsafe conditions • Keep load low and heaviest part near mast backrest • Inspect forklift and operating controls at beginning of each shift • Never operate a rough terrain forklift unless trained and authorized • Only lift people with approved platform, safe procedures, fall protection 2104