Introduction of LMF High Flow Filtration System Pretreatment





























- Slides: 29
Introduction of LMF High Flow Filtration System Pre-treatment of raw water and solution 1
Filter Cartridges Applications 1 Pre-filtration of filtration systems 2 Pre-filtration of RO using the SS pressure vessel 3 Filtration recovery of micro particles 4 A variety of filtered solutions (without organic solvents) 2
Comparison of traditional filtration system and high flow filtration system Traditional Filtration System 1 Working Conditions 2 Replacement of filter 3 Operation principle 4 Manufacture cost High Flow Filtration System 1 Operation principle 2 Replacement of filter 3 Manufacture cost 3
Stainless Steel Filters Tank Material:SS 304/316 Technology: Welding/Blasting/Polishing Sealing: Bolt cap O-ring Connection:Flange 4
Stainless Steel Filters Tank Working Status Weld voids, Acid mist, Acid water stains, Chemicals, Lack of Maintenance 5
PP Filters Replacement Process and Working Hours Take out the cap — 5 min Total 48 min Take out the filters and clean inside— 13 min Replace with the new filters— 5 min Fasten the bolts— 15 min Adjust and close the cap— 10 min 6
Working condition of PP filters *Outside-In *Remains are easy to fall into the vessel when replace the filter. 7
The Influence of Outside-In Filter Cartridges Sand / Carbon Prefilters Many times of replacement of filters RO system The carbon filter particle in RO membrane The particle of RO membrane Powered Carbons / Cements particle in RO membrane 8
Patented Max Flow Pleated Filter Housing Features ~ Material:FRP Process: Binding-Solid-Paint Spray Sealing:Auto lock cap Connection: PVC-Coupling Frame: Carbon Steel / Stainless Steel 9
Working Condition~ *Inside-Out *Remains can be removed when replace the filters. 10
Comparison of Two Filtration Systems Φ 18’-55” SS 304 Filter Tank---1 Unit 40” Filter---25 pcs Φ 8”--40” FRP vessel--- 1 pc 40” Filter---1 pcs COST — 30% Flow Rate=50 T/H Flow Rate =50 T/H 11
LMF Filtration System -Multi Installations Feature~ Assemble: Vertical / Horizontal Capacity: can be expended by demand Application: Can be flexible designed with RO,UF Systems Install: on site 6 Filters Designed 4 Filters Designed 2 Filters Designed with RO system 12
Comparison Table Traditional Filtration System covers big area with equivalent water volume LMF Filtration System covers small area only 1/21/3 of the traditional one with equivalent water volume Time and labor consuming in Install Easy to install and replace the filter, 2 -4 times of LMF system The material of system can not meet corrosion resistance requirements The material of system can meet all kinds of corrosion resistance requirements The building cost of system is high The building cost of system is low only 1/4 -1/2 of the traditional one. The operation cycle of system is short The operation cycle of system is long is 2 -3 times of the traditional one. No expansion room for the water operation volume The water operation volume can be expanded to the demand 13
Max Flow Pleated Filter Housing High flow filter 14
Spec of High Flow Filter Housing ID(mm ) Length(mm) Working Pressure(MPa) Design Pressure(MPa) Burst Pressure(MPa) D 200(8”) L=1300 ≤ 0. 6 1. 0 ≥ 2. 5 15
Structure of High Flow Filter Housing 16
Parts for High flow Filter Housing Distributor Sealing cap Couplings 17
MFH-High Flow Pleated Filter 18
Parameters of MFH Filter OD of O-ring(mm) OD of Filter (mm) ID of Filter( mm) Structure 161 152 89 Pleated Material of filter PP Sediment fiber Material of cage PP Material of endscap PP Max working pressure drop(Mpa) ≤ 0. 35 Highest working temperature(℃) ≤ 80 Filtration micro Range 1 -75 um 19
MFH Filter Ordering Guide MFH C 10 2 - E- SN Model Micro rating (um) Length( inch) O ring frame C 10 1 um C 50 5 um 2 20” E EPDM S Plastic shell 4 40” V Viton SN Plastic shell and net 6 60” T PFA+Vit on N net D 10 10 um MFH D 25 25 um D 50 50 um D 75 75 um 20
MFH Testing Curve 21
Spec of MFH Filter Flow Rate(m 3/h) Micro rating( um) Length Pressure drop 0. 02 kg/cm 2 MFHC 50 -2 5 20”(508 mm) 15 MFHC 50 -4 5 40”(1016 mm) 31 MFHC 50 -6 5 60”(1524 mm) 46 MFHD 10 -2 10 20”(508 mm) 20 MFHD 10 -4 10 40”(1016 mm) 50 MFHD 10 -6 10 60”(1524 mm) 80 MFHD 25 -2 25 20”(508 mm) 33 MFHD 25 -4 25 40”(1016 mm) 67 MFHD 25 -6 25 60”(1524 mm) 100 MFHD 50 -2 50 20”(508 mm) 53 MFHD 50 -4 50 40”(1016 mm) 105 MFHD 50 -6 50 60”(1524 mm) 154 Model 22
Spec of MFH Filter Model Micro rating (um) Filtration area(m 2) MFH-4 40” 1 -5 6 MFH-4 40” 10 -100 7. 8 MFH-6 60” 1 -5 9 MFH-6 60” 10 -100 11. 7 23
HIGH FLOW FILTER DESIGN Customer Hantech CO. Ltd Date Location of installation 2013/9/2 Contact Mr. Sun Contact Tel: Mode of Filter Housing QTY 1 Mode of Filter Element MFHC 50 -4 QTY 3 Filter Element Flowrate 35 m 3/h 154. 10 gpm Equipment Folwrate 80 m 3/h 352. 23 gpm Equipment Qty. 1 Set Filter rate um 5 Filter Housing Pressure Loss Housing pressure loss Ph 0. 134 kg/cm 2 1. 93 psi D=Density 1000 kg/m 3 62. 42 lb/ft 3 Q=System flowrate 80 m 3/h 352. 23 gpm d=Inlet/Outlet size 100 mm 4 inches 3 pcs 0. 27 psi N=Number of Element Pressure Loss Pc 0. 019 kg/cm 2 A=Constant of Element 0. 0025 Tempreture 20℃ 1 cps Tempreture 20℃ 24. 35 m 3/h 107. 20 gpm U=Viscosity Q=Flowrate Per Element Filter System Pres. Loss Pt Pt=Ph+Pc 0. 153 kg/cm 2 2. 20 psi Note: 1. This design is only for initial operation reference 2. Color inside need to fill in the data 24
Hantech CO. Ltd Customer Date Location of installation Mr. Sun Contact Tel: Mode of Filter Housing QTY 1 Mode of Filter Element MFHC 50 -4 QTY 3 Contact Features~ 1. Easy to use 2. Only fill the yellow cells and get the results 3. To understand the initia condition of system Filter Element Flowrate 35 m 3/h 154. 10 gpm Equipment Folwrate 80 m 3/h 352. 23 gpm Equipment Qty. 1 Set Filter rate um 5 Filter Housing Pressure Loss Housing pressure loss Ph 0. 134 kg/cm 1. 93 psi D=Density 1000 kg/m 3 62. 42 lb/ft 3 Q=System flowrate 80 m 3/h 352. 23 gpm d=Inlet/Outlet size 100 mm 4 inches 3 pcs 0. 27 psi N=Number of Element 4 As a reference for replace the filter 2013/9/2 2 Element Pressure Loss Pc 0. 019 kg/cm A=Constant of Element 0. 0025 Tempreture 20℃ 1 cps Tempreture 20℃ 24. 35 m 3/h 107. 20 gpm U=Viscosity Q=Flowrate Per Element 2 Filter System Pres. Loss Pt Pt=Ph+Pc 0. 153 kg/cm 2 2. 20 psi 25
How to Finish This Calculation Chat ★Step 1~ Fill out Customer info / Filter model / Micro rating / Outlet water Flow rate / Numbers of equipment Customer Hantech CO. Ltd Date 2013/9/2 Mr. Sun Contact Tel: Model of Filter Housing QTY 1 Model of Filter Element MFHC 50 -4 QTY 3 Location of installation Contact Filter Element Flow rate 35 m 3/h 154. 10 gpm Equipment Flow rate 80 m 3/h 352. 23 gpm Equipment Qty. 1 Set Filter rate um 5 26
★Step 2~ Calculation of pressure loss of filter housing / Outlet water density Inlet/outlet size / Number of filters / Filter Housing Pressure Loss Housing pressure loss Ph 0. 134 kg/cm 2 1. 93 psi D=Density 1000 kg/m 3 62. 42 lb/ft 3 Q=System flowrate 80 m 3/h 352. 23 gpm d=Inlet/Outlet size 100 mm 4 inches 3 pcs N=Number of Element 27
★Step 3~ Element Pressure Loss / Flow rate Per Element Viscosity Element Pressure Loss Pc 0. 019 kg/cm 2 A=Constant of Element 0. 0025 U=Viscosity Q=Flowrate Per Element 0. 27 psi Tempreture 20℃ 1 cps Tempreture 20℃ 24. 35 m 3/h 107. 20 gpm 28
★Step 4~ Filter System Pres. Loss Pt Pt=Ph+Pc 0. 153 kg/cm 2 2. 20 psi 29