Interior Wall and Ceiling Finish Interior finishing Definition

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Interior Wall and Ceiling Finish

Interior Wall and Ceiling Finish

Interior finishing Definition: n The installation of cover materials to walls and ceilings Prerequisites

Interior finishing Definition: n The installation of cover materials to walls and ceilings Prerequisites to Construction: n n Utilities, heating, and insulation are installed Exterior doors and windows must be hung and installed.

Interior walls can be covered with any one of a number of materials: w

Interior walls can be covered with any one of a number of materials: w Gypsum wallboard (drywall) w Gypsum wallboard for plaster veneering w Predecorate gypsum paneling w Plywood and w Plaster w Hardboard w Cement w Solid wood w Special particleboard and fiberboard paneling board finishes

Gypsum wallboard (drywall) Def: n A laminated material with a gypsum core and paper

Gypsum wallboard (drywall) Def: n A laminated material with a gypsum core and paper covering on either side. Has fireproof core Variety of thickness, shown on right, and lengths (4’ x 8’, 7’, 9’, 10’, 12’, and 14’ Also requires special tools (next slide):

Gypsum wallboard for plaster veneering This is a base of gypsum board Usually ½”

Gypsum wallboard for plaster veneering This is a base of gypsum board Usually ½” thick It’s applied as a backing for a thin coat of plaster

Predecorated gypsum paneling This is the same as gypsum wallboard. The difference: n Decorative

Predecorated gypsum paneling This is the same as gypsum wallboard. The difference: n Decorative vinyl finishes have been applied and edges have received special treatment so no other finish work is needed.

Plywood and particleboard Picture to the right is fabricated in 4’ widths. Lengths: 7,

Plywood and particleboard Picture to the right is fabricated in 4’ widths. Lengths: 7, 8, 9, and 10’ Prefinished in a variety of colors and patterns

Hardboard and fiberboard These are produced from wood fibers in sizes and thicknesses similar

Hardboard and fiberboard These are produced from wood fibers in sizes and thicknesses similar to plywood. The face finish is simulated to look like wood. Variations of fiber board are used as ceiling coverings.

Solid wood paneling These are boards or pieces of solid wood. Widths: Vary from

Solid wood paneling These are boards or pieces of solid wood. Widths: Vary from 2 to 12” Thicknesses: Either 1” or 2” Lengths: Vary from 4 to 10’ Faces may be rough-sawed, plain, or molded in a variety of patterns.

Plaster The most popular wall covering. It is made of powdered gypsum to which

Plaster The most popular wall covering. It is made of powdered gypsum to which other materials are added to improve drying time. A plastered wall system includes: n n A base support, such as metal or gypsum lath Coats of wet plater

Cement board Definition: n n A versatile fiberreinforced cement panel material that is used

Cement board Definition: n n A versatile fiberreinforced cement panel material that is used as a base (underlayment) for finishing materials used on walls, floors, and countertops. Fireproof, & water and impact resistant

Special Finishes These include a variety of products and materials: n n n Brick

Special Finishes These include a variety of products and materials: n n n Brick Stone Glazed Tile Plastic Laminates Often found in kitchens and bathrooms

Ceilings can be covered with many of the same materials used for walls. Composition

Ceilings can be covered with many of the same materials used for walls. Composition tiles are especially suitable because they are easy to install.

Drywall Construction Drywall materials, such as gypsum wallboard, (shown on left) are the most

Drywall Construction Drywall materials, such as gypsum wallboard, (shown on left) are the most common coverings used in modern construction b/c: n n It saves time Dries faster than regular plaster

Single Layer Construction * Cover ceiling first, then walls. Method One: Method Two: n

Single Layer Construction * Cover ceiling first, then walls. Method One: Method Two: n n w Long edges of panels are at right angles to studs and joists. Parallel w Long edges of panels run in the same direction as studs and joists. Perpendicular n Generally more prefered method.

In either method, vertical wall joints must fall over and center on studs. n

In either method, vertical wall joints must fall over and center on studs. n Both parallel and perpendicular are shown to the right Carpenter will use whichever method has fewer joints.

Measuring and Cutting 1. Score face with sharp knife pulled along straight edge, cut

Measuring and Cutting 1. Score face with sharp knife pulled along straight edge, cut should penetrate the paper and enter the gypsum core 2. Support main section of sheet close to scored line 3. Snap the core by pressing downward sharply on overhang.

4. Support the cutoff with other hand 5. Score the backing paper, as shown

4. Support the cutoff with other hand 5. Score the backing paper, as shown on right, and snap the cutoff upward 6. The cut can be smoothed with file or sandpaper

Nails and Screws For single layer const. , nails are spaced no further than

Nails and Screws For single layer const. , nails are spaced no further than 7” (ceiling) and 8” (wall). Keep 3/8” from ends and edges (On right) drywall fasteners

Walls n n Wallboard must be drawn tightly Start nailing at abutting edge Nail

Walls n n Wallboard must be drawn tightly Start nailing at abutting edge Nail the field (area between edges) first Drive nails straight Ceilings n n n Double nailing method of attachment ensures firm contact with framing Nails in field of board should be spaced 12” on center After panel is secured, another nail is driven approx. 2” from first

Adhesive Fastening Produce a sturdier wall that is more resistant to impact sounds Some

Adhesive Fastening Produce a sturdier wall that is more resistant to impact sounds Some have flammable solvents Application: n Apply continuous bead to the center of all studs, joists, or furring. w Should be ¼ to 3/8” wide n Use temporary nailing or bracing to ensure full contact of the wallboard.

Joint & Fastener Concealment 1. Apply a bedding coat of compound into the 2.

Joint & Fastener Concealment 1. Apply a bedding coat of compound into the 2. 3. 4. 5. 6. 7. depression formed by the tapered edges of board over all butt joints Center reinforcing tape over joint and smooth out. Press tape by drawing 5 -6” knife along joint with pressure Apply skim coat over tape. Apply second coat over tape. Feather edges and apply third coat. Sand if necessary.

Corners Outside corners are reinforced with a metal corner bead. n n Fasten by

Corners Outside corners are reinforced with a metal corner bead. n n Fasten by nailing into wallboard and frame Conceal with joint compound Internal corners n n Coat joint compound to both sides Fold tape along center and smooth

Double Layer Construction Also called two-ply n Double layer wallboard apps. over wood framing

Double Layer Construction Also called two-ply n Double layer wallboard apps. over wood framing Base can be drywall or backing board n A gyp. board with a gray liner paper on both sides

Attaching the Layers Base layers are applied to framing with staples, nails, or screws

Attaching the Layers Base layers are applied to framing with staples, nails, or screws The finish layer is laminated to base layer with an adhesive or compound n Joints should be offset at least 10” from the joints of base layer Adhesive is usually applied to entire surface

Boards Cement board n n Manufactured from a slurry of portland cement reinforced with

Boards Cement board n n Manufactured from a slurry of portland cement reinforced with polymer-coated fiberglass mesh embedde 3 d in both sides. Rigid or flexible Moisture Resistant (MR) Wallboard n n n Plywood processed to withstand the effects of moisture and high humidity light green facing can be used as base under ceramic tile and other nonabsorbent finishing materials

Veneer Plaster n n n A high-strength material applied as a coat less than

Veneer Plaster n n n A high-strength material applied as a coat less than 1/8” thick Dries rapidly one- or two- coat application Predecorated Wallboard n n n Usually applied vertically Walls must be dry before installation Use of adhesive to bond panels is common

Wallboard on Masonry Walls Two methods of preparing masonry walls for interior finish: n

Wallboard on Masonry Walls Two methods of preparing masonry walls for interior finish: n n (top) Wallboard can be attached to metal furring channels. Rigid insulation is used (bottom) Wood furring strips and blanket insulation

Installing Plywood 1. Before, panels should be adjusted 2. 3. 4. 5. to room

Installing Plywood 1. Before, panels should be adjusted 2. 3. 4. 5. to room temp. and humidity Plan layout, begin at corner Cut upward against the panel face Attach directly to wall studs with nails or adhesives Recommended use: ¼” plywood over ½” gypsum wallboard base

Plaster Qualities: n n Beauty, durability, economy, fire protection, structural rigidity, highly adaptive to

Plaster Qualities: n n Beauty, durability, economy, fire protection, structural rigidity, highly adaptive to shapes, and sound resistance made from gypsum

Plaster Base Sheet materials and metal lath Plaster base materials: A. Gypsum lath B.

Plaster Base Sheet materials and metal lath Plaster base materials: A. Gypsum lath B. Insulating fiberboard lath C. Perforated gyp. Lath D. Expanded metal lath

Plaster Materials & Methods Three-coat work n Scratch coat w w n Brown coat

Plaster Materials & Methods Three-coat work n Scratch coat w w n Brown coat w n Applied directly to plaster base It is cross-raked after having stiffened Applied and leveled with the grounds and screeds. A long flat tool called and darby and rod are used Finish coat w Applied when third coat is somewhat dry Two-coat work n Scratch coat and brown coat are applied almost at the same time

Ceiling Tile Can be installed over engineered metal strips, wood furring strips, solid plaster,

Ceiling Tile Can be installed over engineered metal strips, wood furring strips, solid plaster, drywall, or smooth continuous surfaces Many materials can be used Standard size is 12”X 12”

Estimating Materials Determining Area of Rooms n Ceiling area is usually the same as

Estimating Materials Determining Area of Rooms n Ceiling area is usually the same as floor area w Multiply length times width n Wall area w add all the wall lengths together and multiply by the wall height Sheet Materials n Always plan to use the longest practical sheet. w Divide total length of walls by the width of sheets to find the number of sheets needed w Estimate each room separately

Estimated Solid Paneling n Based on nominal and unfinished size w Calculate the square

Estimated Solid Paneling n Based on nominal and unfinished size w Calculate the square footage of the wall to be covered then multiply by the various factors taken from lumber tables: n n For 1 x 6 tongue and groove boards, use 1. 17 For 1 x 8 tongue and groove boards, use 1. 16 w On standard vertical applications, add 5% for waste

Gypsum Lath n Produced in smaller sections than full sheets w Figure the area

Gypsum Lath n Produced in smaller sections than full sheets w Figure the area of the ceiling and add to this the area of the walls (length of walls x height) n n n Prices are normally based on square yards Ceiling tile are estimated by figuring the area to be covered (square footage) Round up