INTENSIV FILTER HIMENVIRO A Leading Global Company in
INTENSIV FILTER HIMENVIRO A Leading Global Company in Clean Air Technology Intensiv-Filter Himenviro 1
INTRODUCTION Dedusting solutions tailored for industrial customers in various industries Services to energy cost savings concepts Active climate protection through effective filter designs Intensiv-Filter Himenviro 2
INTRODUCTION INTENSIV FILTER HIMENVIRO Intensiv-Filter Himenviro 3
INTRODUCTION About Company § 200+ Employees § 5 Worldwide Location § 3 Manufacturing Unit Areas §Business Cement, lime, gypsum § Steel, Iron, Non-ferrous metals § Food § Chemistry § Energy § Disposal § Glass Intensiv-Filter Himenviro Performance Profile § § Complete System Solutions Turn-key Projects Technical Support Spare Parts Service § § § § Product Portfolio Prozess-Schlauchfilteranlagen Standard filters Round CIP filter Electrostatic precipitator (ESP) Cooler Plant Components Filter Media/Bags 4
Special Product Portfolio Pro. Jet Mega® Process filter especially for largescale plants, for example in Cement industry for kiln and clinker cooler dedusting Modular concept untill 12 mtr. bag length Air volume from 20. 000 m³/h to more than 2. 000 m³/h Intensiv-Filter Himenviro 5
Special Product Portfolio Pro. Jet Smart® Filter solution with dust collection hopper or silo-/ roof top filter Electric and pneumatic ready-series filters, including the fan, silencer and filter control Jet Bus Modular system with four filter head sizes and four different filter hose lengths Extensive all-inclusive features and other options Intensiv-Filter Himenviro 6
Special Product Portfolio Pro. Jet CIP® New generation of cleaning-in-place filter with bag length up to 8 m Reduced amount of built-in components Lower air consumption and CIP washing liquid Newly developed clean gas chamber Reduced maintenance interval Perfect washable, fast drying times and excellent cleanability by CIP Pro. Tex ® filter media Intensiv-Filter Himenviro 7
Special Product Portfolio Combi. Jet Modular system in welding and bolted for various applications Fast and economical installation Variable filter sizes from 25 to more than 10. 000 m² filter surface Cleaning depending on the application in online, offline or semi-offline process Intensiv-Filter Himenviro 8
Special Product Portfolio Pro. Expertise Calculation program for assessing the differential pressure drops a jet pulse bag house Determining an optimal operating point based on the cycle time Assessment is done by entering the design and operating parameters (flow rate, cycle time for cleaning, filter surfaces, raw gas concentration, etc. ) Intensiv-Filter Himenviro 9
Special Product Portfolio Pro. Tex energy saving filter media Affordable and effective alternative to filter bags with laminated membrane surface Reduced energy consumption Optimized surface filtration Improved regeneration properties Minimal pressure drop Reduced CO 2 emissions Extended life Much more robust Intensiv-Filter Himenviro 10
Special Product Portfolio Injector system Coanda-Injector Highest cleaning efficency Sucking big clean air volume Optimal and economical cleaning Adjustment of the cycle time or the cleaning pressure Reduction of air consumption Intensiv-Filter Himenviro 11
Key Benefits Engineering Competence CFD simulations Implementation of FEM calculations CAD data for further CNC machining Models (prototypes, master models, functional models, etc. ) Turnkey Projects Administrative Services Intensiv-Filter Himenviro 12
Key Benefits Engineering Laboratories for measuring and process technologies Product development through in-house CFD (Computational Fluid Dynamics) Filter Test Facilities Test Stands for inspection and testing of filter media, cleaning systems and core components Participation in research projects With the University of Wuppertal, University of Essen-Duisburg, Fraunhofer Gesellschaft, DEKRA, VDI Intensiv-Filter Himenviro 13
Key Benefits Spare Parts Filter components, spare and wear parts match 100% on your filter plant Technical safety through original spare parts Supply of spear and wear parts that are in operation for years Just-in-time delivery of all established spare parts for your filter plant Comprehensive advice of spare parts proposals and offers for your stock Intensiv-Filter Himenviro 14
Key Benefits Customer Service/Maintenance Contracts All-round service for a long-term and extensive customer satisfaction Individual and customized service contracts Maintenance servicing during planned shutdowns Global Services Modernization of filter systems Intensiv-Filter Himenviro 15
Key Benefits Assembly / Commissioning / Repair All from one source: from planning to completion Including disassembly, material logistics, packing, transport etc. Supervision of external assembler Organisation, control and realisation of commissioning Cold and hot start-up and transfer into continuous operation Re commissioning after close-down Worldwide operating team Intensiv-Filter Himenviro 16
Key Benefits Filter Modernization Reduced residual dust contents Low maintenance Reduced maintenance costs Cleaning the filter bags without mechanically moving parts Extended service life of the filter bags More air capacity Intensiv-Filter Himenviro 1. Remove old mechanic 2. Install new filter head with cleaning system 3. Remove old tube sheet 4. Electrical connections to the control unit and the distribution box 4. Piping installation 5. Filter bags and cages installed 17
Reference list (Food Industry) Pro. Jet CIP® Spray Dryer, Germany Air volume 125. 700 m³/h a. c. . Raw gas dust 31 g/m³ Clean gas dust 10 mg/m³ n. c. dry Filter area 850 m² Pro. Jet CIP® Spray Dryer, Brazil Air volume 106. 000 m³/h i. B. Raw gas dust 14 g/m³ Clean gas dust 10 mg/m³ i. N. dry Filter area Intensiv-Filter Himenviro 735 m² 18
Reference list (Food Industry) Pro. Jet CIP® Spray Dryer / Milk products Australien Air Volume Max. Gas Temperature Filter Area 93. 250 m³/h 93 °C 639 m² Pro. Jet CIP® Spray Dryer / Milk products Netherlands Air Volume Max. Gas Temperature Filter Area Intensiv-Filter Himenviro 176. 000 m³/h 81 °C 1128 m² 19
Reference list (Food Industry) Pro. Jet CIP® Spray Dryer / Milk products Langemark Air Volume Max. Gas Temperature 115. 000 m³/h 88 °C Pro. Jet CIP® Spray Dryer / Yest Maranello Air Volume Max. gas temperature Intensiv-Filter Himenviro 42. 000 m³/h 100 °C 20
Reference list (Food Industry) Pro. Jet CIP® Spray Dryer, New Zealand Air Volume Clean Gas dust Filter Area 264. 000 m³/h a. c. . 5 mg/m³ n. c. dry 1. 815 m² Pro. Jet CIP® Spray Dryer, UK Air volume Max. Gas Temperature Intensiv-Filter Himenviro 50. 000 m³/h a. c. . 88 °C 21
Reference list (Food Industry) Pro. Jet CIP® Spray Dryer Germany Air volume Max. Gas Temperature 140. 000 m³/h a. c. . 90 °C Pro. Jet CIP® Spray Dryer Germany Air volume Max. Gas Temperature Intensiv-Filter Himenviro 45. 000 m³/h a. c. . 110 °C 22
Reference list (Food Industry) Pro. Jet CIP® Spray Dryer Germany Air Volume Max. Gas Temperature 93. 612 m³/h a. c. . 110 °C Pro. Jet CIP® Spray Dryer Germany Air volume Max. Gas Temperature Intensiv-Filter Himenviro 6. 200 m³/h a. c. . 100 °C 23
Reference list (Steel, Iron, Nonferros) Secondary dedusting Filter 5, Germany Air volume 600. 000 Am³/h Reverse air 26. 000 Am³/h temperatur 20 – 80 ° C Filter area gross Filter media Clean gas dust - stipulated - realized Polyesterneedle felt < 10 mg/m³ i. N. tr. < 1 mg/m³ i. N. tr. Raw gas dust 60 – 80 g/m³ Pressure loss < 8 h. Pa Cleaning pressure cleaning Intensiv-Filter Himenviro 8. 922 m² 0, 25 – 0, 6 MPa offline 24
Reference list (Cement, Lime Gypsum) Dedusting rotary kiln/ raw mill line 8 Sweden Air volume Temperature Max. 150 ° C Raw gas dust Max. 900 g/m³ Clean gas dust < 10 mg/m³ i. N. tr. Compressed air consumption < 310 m³/h i. N. Cleaning offline Cleaning pressure Pressure loss Filter media Bag length Intensiv-Filter Himenviro < 1. 223. 500 Am³/h 0, 3 – 0, 6 MPa < 8 h. Pa Glass fibre with PTFE membrane 8. 000 mm 25
Reference list (Cement, Lime Gypsum) Retrofit ESP kiln- / mill dedusting incl. pre-dedusted Alkali-Bypass Germany Vair volume Max. gas temperature Raw gas dust Clean gas dust Filter media Filter area Cleaning pressure Pressure lost Cleaning Intensiv-Filter Himenviro 550. 000 m³/h 240 °C 60 – 80 g/m³ < 8 mg/m³ i. N. trocken GL/PTFE 750 ~ 9. 300 m² 1, 5 – 3, 5 MPa 1. 200 Pa semi-offline 26
Reference list (Cement, Lime Gypsum) Bag filter / Lime - Gypsum Germany Vair volume Max. gas temperature Filter area 297. 000 m³/h 130 °C 2. 612 m² Bag filter / Lime - Gypsum Germany Vair volume Max. gas temperature Filter area Intensiv-Filter Himenviro 770. 000 m³/h 110 °C 13. 528 m² 27
Reference list (Steel) Pro. Jet mega®, Slag-Dryer Belgium Volume Max. gas temperature 70. 000 m³/h 85 °C Sinter Plant France Volume Max. gas temperature Intensiv-Filter Himenviro 479. 000 m³/h 180 °C 28
INTENSIV FILTER HIMENVIRO Customers (abstract) Intensiv-Filter Himenviro 29
www. intensiv-filter. com Intensiv-Filter Himenviro 30
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