Integrated waste management by Advanced Gasification and Advanced

Integrated waste management by Advanced Gasification and Advanced Oxidation Mahavir Eco Projects Pvt. Ltd. Plot No: 2430, GIDC – Sachin, Surat – 394230, Gujarat

Textile Shredding waste disposed on open ground

Waste turns vital resource Proximate Analysis (Dry Basis) Parameters Unit Organic Combustibles 82. 8 Fixed C 10. 39 Ash 4. 07 Moisture 2. 74 HHV 5, 662. 00 Ultimate analysis (Dry Basis) Parameters Unit Carbon 70. 2 Hydrogen 5. 2 Nitrogen 0. 26 Oxygen 16. 95 Sulphur 0. 58 Result % % kcal/kg Result % % %

Synergy of waste • Sachin- G. I. D. C. hosts about 55 dyeing & printing mills and about 35 dyeintermediates manufacturing units. - On one hand chemical units generate concentrated waste water which needs to be evaporated. Evaporation process is fuel intensive and cost of fuel is ever increasing. - On other hand textile mills generate textile shredding waste(Chindhhi) which is by and large polyester based and has good calorific value. Which is dumped in landfills or burnt otherwise. MEPPL has set up an integrated waste management facility where syn gas is generated from textile waste and used in evaporation of chemical waste water.

Schematics of IWMF

The Facility

Thermal Processes for disposal of solid waste Co-Pro Cx. Hx - H∆ → Pyrolysis Cx. Hx + O → Gasification Cx. Hx + O 2 → Incineration Fuel Oil Syngas Steam from WHRB

Gasification • Gasification is a process that converts organic materials into CO, H 2 and CO 2 • This is achieved by reacting the material at high temperatures (>700 °C), without combustion, with a controlled amount of oxygen and/ or steam. • The resulting gas mixture is called syngas (from synthesis gas or synthetic gas) or producer gas and is itself a fuel. • Cleaner technique- No generation of dioxin, furan, SOx, NOx

Advanced Gasification: TURNW 2 E®

MOU with Turn W 2 E Ventures Inc. , U. S. A.

TURNW 2 E®: Advanced Gasification Technology Overview TURNW 2 E® Advanced Gasification is • A Patented Gasification Technology built on a Reliable Rotary Kiln platform • Capable of Varied Source Waste Conversion to Exportable Energy • Scaled and Integrated to be Sustainable • Available as Modular, Transportable or Stationary systems

Process Flow in Gasification

Cans Yarn Bobbins Tyres and tubes Cardboards Textile (Chindhi) Pipes Chemical Containers Tons of Non Hazardous Waste with calorific value from different industries always thrown on roads Paint container

Gasification of Solar Dried Secondary Biological Sludge with Textile Shredded Waste (Chindhi) Objective: Performance analysis of gasification of textile waste along with bio sludge Gasification: Gasification Technology is a thermochemical process which converts solid wastes into clean fuel gas (also known as syngas) which comprises mainly of Carbon Monoxide, Hydrogen, Methane, Carbon Dioxide, Water Vapor, and Nitrogen. Textile Waste (Chindhi) • Polyester based textile waste not biodegradable • Cannot be disposed in land fill • Low Bulk density • High calorific value Bio sludge • By-product of industrial effluent treatment system • Good Calorific Value • Contains Volatile Matter • Granular in nature of size 5 -10 mm

W 2 E-Two Problems- One Solution Following are the two major National issues: �Waste: It implicates the environment, health & hygiene issues �Energy: There is a ever increasing demand for fuel to sustain economy & development �Waste to Energy could be an apt solution to dispose waste & at the same time capitalize by servicing the energy demand.

Few facts about W 2 E

Advanced Oxidation : Water X

Water-X q After research and trials of three years, MEPPL has designed an electro coagulation based waste water treatment and recycling technology for industrial wastewater & domestic wastewater. Now this technology is commercially marketed under brand name Water. X. q Water-X is Electro Coagulation (EC) based wastewater treatment and recycling system. EC is the process of destabilizing suspended, emulsified or dissolved contaminants in waste water by introducing an electrical current into the medium.

How It Works?

It removes • Organics • Odor • Fats, Oil and Grease • Heavy Metals • Color • & Disinfects Water

Results Of Water-x On Various Effluents

Mahavir Eco Project Pvt. Ltd. Group Company Field of Activity GITAAR (Green India Technological Alliance for Advances & Research) Environmental R&D Laboratory, Waste Trials Centre, Educational and training courses M-W 2 E Eco Ventures Pvt. Ltd. Joint venture company with Turn W 2 E Ventures Inc, USA. Gearing up for EPC activities in the field of waste gasification and allied fields. Manufacturing of Electro coagulation based Effluent treatment and recycling plant

Strategic Partnership with Govt. of Gujarat

Thank You Think Green! Mahavir Eco Projects Pvt. Ltd. Plot No: 2430, GIDC – Sachin, Surat – 394230, Gujarat