Info Deployment and Flow www gdttolerancestack com Customer

Info Deployment and Flow www. gdt-tolerancestack. com Customer Requirements: SOR, Vehicle Tech Specs, System Technical Specs Product Definition: Drawing Dimensions /Specs, CTQs and KC DFMEA, DFM/DFA Process Definition: High Level Process Flow and Risk Detailed Process Flow Diagram Failure Mode Analysis: PFMEA, Problem Solving, 5 Why Line side Review Process, Human Factors Control Strategy: Control Plan, Error proofing, Poka-Yoke, Redundancy Manufacturing: Work Instructions, Process Monitoring, Standard Cell, Layered Audits, Kaizen Copyright 1998 -2017 ITR

Document Linkage www. gdt-tolerancestack. com Copyright 1998 -2017 ITR

PFD to PFMEA to PCP Linkage www. gdt-tolerancestack. com Directly Transfers Potential Effects of Failure Potential Cause(s) Current Process Controls Det Potential Failure Mode RPN Process Function/ Requirements Occ Opr # Sev Class Translates Into (not a direct copy) KPC, QCI or other characteristic designations 817 F 1 Revised 9 -9 -02 Prototype CONTROL PLAN Pre-Launch Production Control Plan No: Part Number/Latest Change Level Key Contact/Phone Date (Orig. ) Customer Part Number Core Team Customer Engineering Approval/Date (If Req'd. ) Part Name/Description Supplier/Plant Approval/Date Customer Quality Approval/Date (If Req'd. ) Supplier/Plant Other Approval/Date (If Req'd. ) Supplier Code Date (Rev. ) Characteristics Process Name/Machine, Op-Seq Operation Device, Jig, No. Description Tool for Mfg. No. Copyright 1998 -2017 ITR Product Methods Sample Special Product/Process Evaluation Char. Specification/ Measurement Process Class Tolerance Technique Size Freq. Control Method Reaction Plan

Contact Information www. gdt-tolerancestack. com Dan Bauer Integrated Training Resources, Inc. 2420 Woodlane Dr. New Braunfels, TX 78132 (915) 867 -4500 dan. bauer@itr-sa. com Certified Six Sigma Master Black Belt www. gdt-tolerancestack. com ASME Y 14. 5. 2 Senior GD&T Certified University of Michigan College of Engineering Lean Certification Technical Training Delivery, Design, and Development. Project Support, Consulting, Coaching, Facilitation. Design for Lean Six Sigma and related Design, Manufacturing, Quality, and Productivity tools and techniques. On-site or off-site support, by the day or by the hour. Copyright 1998 -2017 ITR

Our Customers Industries u u u Durable Goods Agriculture and Construction Oil, Gas, Energy Aerospace Food Processing Automotive and Transportation Medical Devices Consumer Products Defense Telecommunications Electronics Robotics Copyright 1998 -2017 ITR www. gdt-tolerancestack. com

GD&T Courses and Services u u u u u www. gdt-tolerancestack. com GD&T Executive Overview GD&T Basic/Fundamentals GD&T Intermediate GD&T Advanced GD&T Comparison of ASME and ISO Standards GD&T Advanced Applications Workshops How to Apply Dimensions, Tolerances, and GD&T to New Designs & Drawings GD&T for Six Sigma GD&T for Design for Manufacturing & Assembly Measurement, Inspection, and Gaging with or without GD&T for Injection Molded Parts GD&T for Cast and Machined Parts GD&T for Stamped Parts Tolerance Stacks with or without GD&T Statistical Tolerancing Applications Dimensional Management Fundamentals Dimensional Management Applications Workshop Copyright 1998 -2017 ITR

Courses and Services Quality, Design, and Engineering-Related Topics Advanced Product Quality Planning (APQP) Reading Blueprints, Engineering Drawings Capability Analysis (Cp, Cpk, Ppk, Cpm) Continuous Improvement Tools & Techniques Control Plan Development Design for Lean and Productivity Design for Manufacturing and Assembly (DFM/DFA) Design for Six Sigma (DFSS) Design of Experiments (DOE) Error Proofing, Mistake Proofing, and Poka Yoke Failure Mode and Effects Analysis (FMEA) Gage R&R Fundamentals and Applications Measurement, Inspection, and Gaging (MIG) ISO 9000 & TS 16949 Awareness/Implementation Lean Production Concepts and Applications Measurement Systems Analysis (MSA) (GR&R) Copyright 1998 -2017 ITR www. gdt-tolerancestack. com Root Cause Analysis and Problem Solving Process and Machine Capability Process Reengineering Production Part Approval Process (PPAP) Project Management Quality Function Deployment (QFD) Simplified Six Sigma Concepts and Applications Statistical Process Control (SPC) Standardized Work and Visual Communication Theory of Constraints Value Stream Mapping Organizational Development Topics Career Development and Self-Assessment Myers-Briggs Type Indicator (MBTI) Supervisor and Management Skills Performance Management Process Mapping for Admin Processes Technical Presentations and Meetings Team Building