Industrial Solutions from NorPar a s Supplying and
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Industrial Solutions from Nor-Par a. s Supplying and trade Financial calculation and logistics Total planning, scheduling and financial calculation Consolidation plan/result ONLINE PROCESS SIMULATION Process/Control Model Online Monitoring Virtual Measurement Data Reconciliation Instrument Calibration Online Economics Production Troubleshooting Online Optimization Planning ( p. 21) Flying control organization Scheduling (p. 6) Management Central Database Engineering Operator Training System Solutions Plant Information System (real-time) Instrumentation DCS/PLC SCADA Laboratory data 1
Nor-Par a. s See AAA credit rating of Nor-Par (p. 34) Solutions for Process Industries 1. Production and online optimization (PLANT 2 CC/PLANT 2 CCD with CHEMCAD Steady State/Dynamics): click here for presentation 2. Operator Training Simulator and Production optimization (Training Simulator & Optimisation Suite with CHEMCAD Steady State/Dynamics): click here for presentation 3. Production planning (Pro. Plan) click here 4. Production scheduling (Pro. Sched), click here 5. Engineering: Life Cycle Integration (3 D CAD/I-SKETCH/PIPENET/TRIFLEX): click here Smart Stress Iso: click here Transient Fluid Flow/Dynamic Stress Analysis (PIPENET/TRIFLEX): click here The full list of engineering software, click here 6. Process Safety (CC-SAFETY NET): click here 2
Nor-Par a. s See: www. norpar. com Nor-Par a. s operates in Norway, Sweden, Finland, Denmark, Hungary, Poland, Czech Republic, Slovakia, Slovenia, Romania, Bulgaria, Croatia, Former Yugoslavia, Ukraine, Estonia, Lithuania, Latvia, Russia, Belarus, Germany, Switzerland, Austria, the Netherlands, Belgium, Spain, Italy, the United Kingdom as well as for selected different regions: Kuwait, Saudi Arabia and Morocco 3
Nor-Par Profile l Established in 1953 as engineering company with headquarters in Oslo, Norway and changing profile to software distributor and solutions provider in 1984 l Providing products from Ingenious, Chemstations, Piping. Solutions, Sunrise Systems, Alias Ltd, Nor-Par Online and other major industrial software houses l Providing own solutions and expertise l Experienced staff with long-time industrial experience and scientific degrees l Closely cooperating with partner consulting companies to provide services for all industrial disciplines l See Reference Client List (click the link to open) 4
Planning and Scheduling Software from Ingenious Inc l Pro. Plan production planning system l Pro. Sched Plant scheduling system – Pro. Sched feedstock scheduling system – Pro. Sched operations scheduling system – Pro. Sched product scheduling system – Feed Blend optimizer – Product Blend optimizer l HPI Crude assay database 5
Pro. Sched Plant Scheduling Software 6
Pro. Sched Uses l Reduced demurrage & inventory cost l Accurate and user-friendly plant scheduling and customization l Improved feed quality and reduced plant unpredictability l Better understanding of scheduling operations l Optimized scheduling to improve top & bottom line l Better material movement, transfer & storage l Daily, Weekly and monthly schedule generation 7
Applications l Refinery scheduling & optimization l Petrochemical and chemical scheduling l Dairy plant scheduling l Pipeline scheduling & optimization l Network optimization l Gas, LNG and LPG scheduling l Oil movement and storage l Tank farm management l Feedstock, product and operations scheduling 8
Graphical scheduling schematic 9
Pro. Sched features l Several modules available which cover feedstock, operations, product scheduling and blend optimization l Low cost and practical scheduling tool l Convenient and user-friendly data entry l Pro. Sched uses dynamic data entry and reporting tools, as well as interactive Gantt charts and an advanced graphical user interface all in one user-friendly application. l The logic incorporates standard rules and constraints for obtaining a feasible schedule. 10
Data Integration l The user can enter data directly into Pro. Sched through the user-friendly data entry form in the same application. l This data is entered before the schedule is generated in Pro. Sched. Data can be changed at any time by the user. l Pro. Sched is OPC compliant (OLE for Process Control) and hence can effectively exchange information with any OPC programs such as DCS, SCADA, ERP etc. 11
Pro. Sched Integration 12
Pro. Sched Data Entry Form 13
Schedule generation l Pro. Sched is designed to produce schedules that meet user-specified physical and operational constraints. l Operational constraints include Min. /max. tank heels, inventory levels, Min. blender run lengths, time for blender setup, tank line-up, blending recipe, testing etc. l Detailed schedule for each operation is generated. l Models include built-in algorithms containing predetermined rules, logic and infeasibilities. l Built-in algorithms are rigorous and incorporate real events and scenarios in an operating plant 14
Typical Tank Report 15
Schedule Optimization l Schedule is optimized based on the algorithms, logic, rules, and constraints in the model including factors such as cost, availability, quantity, capacity, quality, etc. l A report is generated for each operation, indicating key variables such as inventory, capacity, output/input rate, description, service etc. l Developed models include tanks, pipelines, tankers, ships, berths, blenders, unit operations etc. Additional custom models can be easily developed. l In case of infeasibilities, an error message will pop up in the execution log indicating the error. l Pro. Sched will indicate the specific area of the infeasibility, such as unavailable tank or berth, and direct the user to obtain a revised feasible schedule. 16
Gantt Charts l Pro. Sched graphically displays the final feasible schedule. Production run is determined by its start date and time, end date and time, time runs and throughput. l User can modify production runs, properties of selected run and any changes will be updated on the Gantt chart. l Gantt chart uses color coding to illustrate the loading and unloading of equipment, testing and settling times etc. The dynamic chart automatically updates any changes in the schedule. l Gantt chart display can be obtained for a specified time frame, and also allows users to zoom in/out for preferred display 17
Gantt Chart Display 18
Gantt Chart Display 19
Competitive Advantages l Powerful and easy to use l Developed using a customizable and state-ofthe-art platform l Technical expertise and staff for developing accurate scheduling solutions l Customer friendly pricing l Avoids unnecessary interfacing of multiple applications l Ideal tool for fast and accurate scheduling l Excellent customer service and support 20
Pro. Plan Production Planning Software 21
Applications l Accurate Planning on a daily basis as well as long term and concept basis l Evaluating yields/profitability with alternate feedstock l Investigate advantages of new, revamped units l Feasibility reports and what-if studies l Demonstrate impact of proprietary technology l Operator, engineer & manager training 22
Pro. Plan features l GUI based flowsheeting, user friendly model building capabilities l Directory tree for easy navigation and customization l Offer yield & data calculations and easily modifiable model equations l LP Profit Optimizer - maximizes net profit l LP blending options, to produce the best slate of products l Integrated models with crude assay database l OPC compliant package easily communicates with third party packages, such as ERP, Oracle, Microsoft Office and more. 23
Pro. Plan Schematic 24
Crude assay input & Feed Blender 25
Unit Operations Schematic 26
Pro. Plan Features l Overall powerful optimizer for global optimum l Report generation for each submodel, pooled components, utilities, Internal rate of return, Overall profitability, expense and profit charts and graphs, summary etc l Product and feed blender to optimize feed purchase and product sales and overall profitability l Short learning curve, full developmental capability for user to build and modify models l Extensive library of process submodels for refining, petrochemical and chemical industry 27
Sub-model Equations 28
Product Blender 29
Supply Chain Clients l l l Reliance Industries Shell Brunei Refinery Petronas, Malaysia Kellogg Brown & Root MW Kellogg, UK Statoil, Malaysia Fluor Daniel El Paso Corporation Petro China Corporation Jacobs Engineering Veco Engineering BOC Process Systems • • • Indian Inst of Petroleum Indian Inst of Technology Penn State University Kuwait University Larson & Toubro Indian Oil Corp Petrom Co Ltd National Center for Upgrading Technology University Institute of Chemical Technology 30
Planning process models l Alkylation l Coker l Crude unit l FCC l Hydrotreaters (3) l Gas blending l Hydrocracking (2) l Hydrogenation l l l l Isomerization LPG synthesis Naphtha Hydrotreater MTBE TAME Reforming LPG recovery l l l l Custom petrochemical and chemical process units Solvent Deasphalting Sulfur recovery Visbreaking LPG recovery Solvent Deasphalting Sulfur recovery Utilities generation Gasification Fischer-Tropsch Reformate splitter BTX Xylene column Paraxylene column Ethylene 31
Crude Assay Database l Collaboration with HPI Consultants to provide their HPI crude assay database l Low cost database with over 243 global crude assays l Directly integrated with Pro. Plan to allow crude blending l Choose most cost effective crude blends for refinery processing l Ideal tool for engineering companies, refiners, crude oil traders, and oil & gas industry 32
Contact Information Nor-Par a. s Nordstrandveien 76 N-1164 Oslo Norway Tel: +47 22 28 69 00 Fax: +47 22 28 69 81 www. norpar. com admin@norpar. com 33
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