INDUSTRIAL AUTOMATION ENERGY INDUSTRIES ABB Ability Process Power
— INDUSTRIAL AUTOMATION ENERGY INDUSTRIES ABB Ability™ Process Power Manager Ensuring a reliable and stable energy supply
— ABB Ability™ Process Power Manager Agenda 1 Energy management portfolio 22 Challenges facing energy industry facilities 3 3 ABB Ability™ Process Power Manager 4 4 Why choose ABB 5 Sales playbook 6 Call to action, conclusion & questions 6 6 February 20, 2021 Slide 2
— Challenges facing energy facilities
— Challenges Facing energy facilities Minimizing unplanned downtime and blackouts: Plants needs a reliable energy supply and the ability to quickly act and restore power to minimize performance losses. Managing multiple power sources: New energy assets within the plant or enterprise present increased management complexities and risks. Better process power management helps mitigate these risks. Enhancing safety: Blackouts and unreliable electricity increase safety risks. With improved power supply reliability, plants can limit exposure to unsafe situations and help keep their people and plant safe. Aging assets: Plants need to optimize the life of equipment with better asset utilization. This includes identifying which assets are more likely to interrupt stable energy supply. Margin Pressures: Increasing operational costs coupled with profitability challenges are forcing producers to become more energy efficient. Reliable energy supply is key to efficiency. February 20, 2021 Slide 4
— Introducing the ABB Ability™ Process Power Manager
— What is the ABB Ability™ Process Power Manager? A comprehensive solution for power management and control of electrical infrastructure Intelligent: power balancing and predictive planning help prevent disturbances and blackouts Integrated: Software runs on System 800 x. A to help prevent production disrupts by adequate reaction to disturbance Inclusive: improves asset performance visibility while reducing risk and inefficiencies associated with managing multiple systems Enabling a stable power supply throughout your plant February 20, 2021 Slide 6
— ABB Ability™ Process Power Manager How it works Platform 800 x. A and 800 M Compact Controllers • 800 M-PM 861 ->PM 891 • S 800 IO Intelligent communication • IEC 61850 • Modbus • Profinet Hardwired communication Power Control User: Operators Automated Functions User: Operator Control of main electrical equipment and power distribution • • Generator • Transformer • Circuit breaker Load shedding prediction Load reduction Power controlled Synchronization Restart and re-acceleration Load-dependent start and stop • Blackstart recovery • Asymmetric load Assets User: Process/Plant Supervisor • Load shedding reports • Restart and re-acceleration report • Condition-based asset monitoring Provides comprehensive visibility for enhanced energy resource management February 20, 2021 Slide 7
— ABB Ability™ Process Power Manager Quick glance dashboard for better and faster decision making Active plant networks Quick drill down Main capabilities Essential information to operate Active topology Warning and Alarm message February 20, 2021 Slide 8
— Features ABB Ability™ Process Power Manager Integration… Power balancing… Remote access… Load shedding… with ABB System 800 x. A process and electrical control systems and predictive planning to avoid disturbances or blackouts of plant equipment for operation, collaboration and diagnostics and recovery Scalability… Flexibility… to support large, complex electrical systems to provide automated functions and/or process-dependent functions Dynamic tripping… Simulation training… of loads, which can be preconfigured or manually configured to a set of priorities provide realistic operator training for daily operations and crisis situations February 20, 2021 Slide 9
— Benefits ABB Ability™ Process Power Manager Lowers capex costs… Increases uptime… Improves efficiency… with single installation and commissioning, leading to less cabling and a smaller footprint by automating reactions based on priority or criticality and expedites decision making through an overview of the electrical system Optimizes network… Minimizes downtime… Drives ROI… and minimizes footprint by ensuring faster recovery of power and production after a failure February 20, 2021 Slide 10 by increasing energy efficiency Enables better decisions … with comprehensive and deep visibility Improves health & safety… and mitigates environmental impacts
— 3 unique competitive differentiators ABB Ability™ Process Power Manager 1. Dynamic network determination 2. 200 load-shed priorities 3. Scalable & robust power control modules Delivers fast-acting blackout prevention, especially valuable for complex electrical networks with multiple substations and power sources Save critical loads while minimum load is shed, minimizing unnecessary over-sheds Manage of synchronization, active and reactive power control and distribution of multiple power generation sources— automatically February 20, 2021 Slide 11
— Case studies
— Case study 1: ADNOC Gas Processing (formerly GASCO) site in Abu Dhabi ABB Ability™ Process Power Manager reduces energy costs by 39 MUSD Customer needs ABB’s solutions Power Management with IEC 61850 GOOSE and MMS Designing the load shedding and balancing of the gas plant – Avoid blackouts – Through efficient and fast load shedding avoid blackouts and prevent process interruptions or shutdowns. – Expected GTG trips due to warm climate and high load – Large plant with more than 20 substations – More than 1900 Protection devices – Active and reactive power control – Overload shedding Customer benefits Results – 3 X ROI in less than 1 year – Fewer plant disruptions and reduced downtime – 42 GTG trips and 4 load shedding events – Reduced cost of signal cabling with network infrastructure – Prepared for digital Energy Industries, U. A. E. February 20, 2021 Slide 13 Scope of delivery Benefits – ABB Ability™ Process Power Manager Cap. Ex Op. Ex Availability 10% 39 MUSD +5%
— Case study 2: Tangguh LNG Train 3 in Indonesia ABB Ability™ Process Power Simulator increases availability by 30% while reducing cost Customer needs Simulate 6 generators, 25 transformers and 80 loads – Prepare environment for Factory Acceptance Test (FAT) – Tuning of control application generator interfaces to shorten commissioning time and expenses for load tests – Require operator training before and after go-live. Energy Industries, Indonesia ABB’s solutions Customer benefits Real-time plant scenarios and operator training – Pre-engineering time reduced – Ability to simulate and track the consequence(s) of each operation performed – 7 -10 man days reduced onsite [Month? Year? ] – Minimize unexpected equipment behavior and unplanned scenarios – FAT Application was improved and corrected – Ensure the PMS functionality implementation is ready and tuned for commissioning Scope of delivery – ABB Ability™ Process Power Simulator – Reduced cost for generator load test Payback: < 1 year Benefits Quality Cap. Ex Availability Time-to-Market 60% 2% 30% 10% – ABB Ability™ System 800 x. A Simulator February 20, 2021 Slide 14
— Case study 3: Barents sea platform in Norway ABB Ability™ Process Power Simulator provided a trusted solution for the site’s v. FAT Customer needs Need to test a new v. FAT (Virtual Factory Acceptance Test) under operating conditions – Update of the application going from version 5. 1 to 6. 0. 3 – Update needs to be FAT-compliant before starting installation on-site – Use of dynamic real-time simulation ABB’s solutions Plant model to be implemented by ABB – Fixing the application before commissioning enabled correct load shedding February 20, 2021 Slide 15 – 100 hours of engineering reduced to achieve the same level of functionality – Final solution provided in 1 week – Provide testable solution for each plant scenario or events – Testing via the simulator reduced preparation time and provided more reliable v. FAT – Without ABB Ability™ Process Power Simulator, the solution could not have been tested – ABB Ability™ Process Power Simulator is also compatible for testing additional applications by the customer – Several trip limits fixed, would have caused blackout if situation did occur Energy Industries, Norway Customer benefits Payback: < 1 year Scope of delivery – ABB Ability™ Process Power Simulator Benefits – ABB Ability™ System 800 x. A Simulator Quality Productivity Availability Time-to-Market 25% 2% 5% 25%
— Case study 4: North Sea Offshore platform ABB Ability™ Process Power Simulator reduces testing time by 25% while increasing safety and quality Customer needs Need to upgrade and document the IAT (Internal Acceptance Test) and the FAT (Factory Acceptance Test) of the application – Update of the application from version 5. 1 to 6. 0. 3 – Update needed to be FAT-compliant before starting installation on-site – Reduced ability to have non-physical simulation possibilities Energy Industries, North Sea ABB’s solutions Creating and integrating the model – More detailed insights from testing scenarios – Consider electrical parameters and specifications – Simulator available for next phase integration – Review and synthesize datasheets and collect physical variables for setting up the simulators environment – Better scenario forecasting reduced offshore costs – Model the Single Line Diagram and make the application ready for testing – Load shedding and shutdown testing as well as logic testing Scope of delivery – ABB Ability™ Process Power Simulator – ABB Ability™ System 800 x. A Simulator February 20, 2021 Slide 16 Customer benefits – Improved knowledge transfer. ABB Ability™ Process Power Simulator can be used by the operator to train internal staff Payback: < 1 year Benefits Quality Op. Ex Time-to-Market 25% 10% 25% Safety Cap. Ex Availability 100% 5%
— Case study 5: JG Summit Petrochemical OSBL Stage 1 Expansion in ™ Process Power Management increases reliability and efficiency ABB Ability Philippines Customer needs ABB’s solutions Customer benefits The project is to increase the production in the existing Naphtha Cracker Plant and add on a new bimodal high-density polyethylene (HDPE) plant. Project management, engineering & supply of Increasing reliability and efficiency of JG Summit’s Petrochemical facilities that’s located in a 250 -hectare fully integrated, world class manufacturing complex through electrical solution, and control and monitoring of complete electrical network with process power management system using ABB’s Ability™ 800 x. A – 69 k. V air-insulated switchgears – 13. 8 k. V MV AIS Switchgear, with double bus bar – 6. 6 k. V MV AIS Switchgear – LV Switchgear – Power and distribution transformers – Capacitor bank – Soft starter IS-limiters – Process power management system February 20, 2021 Slide 17
— Case study 6: Petrobras refineries in Brazil ABB Ability™ Process Power Manager key component in increasing output by as much as 40 percent Customer needs ABB’s solutions Customer benefits Petrobras wanted to increase the productivity of their plants and to produce new low-emission fuels from renewable sources of energy. Dramatic improvement in operational efficiency brought by integrated electrical and safety systems. Smart integration gives technicians the ability to monitor and control the whole facility from a single interface and also to incorporate power management applications and intelligent IEC 61850 substations in the process automation systems. ABB solutions were a key part of Petrobras’ modernization program which was intended to increase output by as much as 40 percent and produce new high-quality, low sulfur fuels and biofuels to meet growing global and domestic demand for cleaner energy Scope of delivery - 10 of 12 of Petrobras’ refineries are equipped with ABB’s power management system. ABB is upgrading and expanding the systems at all ten refineries. February 20, 2021 Slide 18
— Case study 7: Duqm Refinery and Petrochemicals Complex in Oman, Hub IMEA ABB Ability™ Process Power Manager enables better performance with centralized control and operations Customer ABB’s solutions - End-User: The Duqm refinery and Petrochemicals Industries Company - EPC Package 1: Tecnicas Reunidas - EPC package 2: Petrofac & Samsung (JV) – Coordinated teamwork with support from Petrofac strategic account manager and hub manager - For End User: Unified systems (for both IPCS & PMS) on a 800 x. A platform to give centralized control and operations – Team members were coordinated for technical, sales, customer relationships with both the end user and the EPC - For EPC: Well conversant with ABB solutions in past projects, execution from ABB local unit being very close to the customer Scope of delivery Project value (package 1 & 2) 10 M USD Approx 63, 000 Hardware IOs February 20, 2021 Slide 19 Customer benefits - Design, engineering, documentation, assembly, testing of 800 x. A based IPCS and Power Management System with Process Power simulator. - Installation supervision and commissioning assistance. - Training
— Why choose ABB
— The leader in energy management Superior technologies Complete portfolio February 20, 2021 Slide 21 We offer the most comprehensive range of process and electrical control solutions. ABB listens to our customers and is constantly investing in advanced technology solutions such as the Energy Management PPM. Comprehensive support and accountability Deep energy expertise Continuity of care with one service agreement to interact with for the entire plant: process, electrical and power management Proven expertise with more than 30 years of experience in process and electrical control
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