Industrial Automation CCLink Theorie Control Communication Link A

Industrial Automation CC-Link Theorie Control & Communication Link A 1 S 61 P Qnas A 1 SX 80 AX 80 Qn. A A 62 P A 1 SX 80 AX 80 AY 80 A 1 SX 80 . . . . MELSEC FX 0 MITSUBISHI . . . . MELSEC FX 0 N . . . . MITSUBISHI . . . . AY 80

Industrial Automation CC-Link Theorie Production company (rough structure) Production-Planning (Management-Level) Production-Control (Control-Level) Production (I/O-Level)

Industrial Automation CC-Link Theorie Flow of Communication Production-Planning Production-Control Production

Industrial Automation CC-Link Theorie Typical Data of Communication Production-Planning Orders, Stock-Control, Statistics, . . . Production-Control Produced parts, recipes, program-transmission, program-monitor, . . . Production Digital I/Os, analogue I/Os, pneumatic valves, . . . Profibus/Feb 99 OG/Rev. Feb 99 OG/001

Industrial Automation CC-Link Theorie Demands on the network Production-Planning K- to MBytes in sec. /min. Production-Control Several 100 bytes in 100 -300 ms Production Few bytes in some ms Profibus/Feb 99 OG/Rev. Feb 99 OG/001

Industrial Automation CC-Link Theorie Mitsubishi‘s supported Networks Ethernet MELSECNET/10/H Melsecnet (II) Mesecnet B MELSEC SSCNET Peer to Peer MELSEC I/O Link

Industrial Automation CC-Link Theorie Structure: Mitsubishi Networks MELSEC-Networks Open-Networks Productionplanning Productioncontrol Productionlevel Can. Open

Industrial Automation CC-Link Theorie

Industrial Automation CC-Link Theorie Placement of CC-Link MITSUBISHI Production-control Field. Devices MELSECNET/ 10 Control. Net Sensor/ Actuators I/OLINK PROFIBUS-FMS PROFIBUS-DP CC-Link MELSECNET/Mini MELSECNET Production Standard (U. S. A) (Europe) Device. Net ASI

Industrial Automation CC-Link Theorie CC-Link Specifications www. CC-Link. org § Open network & Mitsubishi‘s own FA-network § Busarchitecture: shielded / twisted 3 wire. § 1200 m length of cable (max. 7600 m with optical repeaters). § Up to 64 stations and 2048 I/Os per segment. § Transfer rate max. 10 MBaud (2048 I/Os < 3. 3 ms) § Transfer of cyclic and acyclic data. § Programming and monitoring possible with CC-Link. § Additional stand-by master for the construction of a simple redundant system.

Industrial Automation CC-Link Theorie CC-Link supported Modules MASTER Module FX-Series External Intelligent Manufact Modules urer SLAVE Module An. A/An. U/Qn. A Robots I/O AD/DA Q An. S/Qn. AS Inverter Servos/ CNC PC FX-Series PC GOT Switches

Industrial Automation CC-Link Theorie CC-Link Partner ABB A&D Co. , Ltd. KURAMO ELECTRIC CO. , LTD Able Communications Inc. KURODA PRECISION IND. LTD. Ailes ELECTRONICS MICOM, INC ASKA CORPORATION Mitsubishi Heavy industry Co. , Ltd. Bihl & Wiedemann M-System Co. , Ltd. Balluff Japan MTT. CO. CHINO CORPORATION MUTOH INDUSTRIES LTD CKD Corporation NEC Corporation DAIDEN CO. , LTD. NIHON SEIGYO KIKI CO. , LTD. DIGITAL ELECTRONICS CORPORATION Patolight Hakko Electronics Co. , Ltd. Pepperl & Fuchs Hirata Corporation RKC INSTRUMENT INC. HOKUYO AUTOMATIC SAMWON FA Co. , Ltd. CO. , LTD. SANTEST CO. , LTD IDEC IZUMI Corporation Shimaden IZUMI-DATALOGIC CO. , LTD. Shimpo KAMACHO SCALE CO. , LTD SHINKO TECHNOS CO. , LTD Kawasaki Heavy Industries Shinwa Co. , Ltd KOGANEI CORPORATION Siemens SHOWA ELECTRIC WIRE&CABLE CO. , LTD. CORPORATION Sumitomo Heavy Industries SUNX Limited TACHIBANA SHOKAI LTD. TAKEMOTO DENKI CORP. TAKENAKA ELECTRONIC INDUSTRIAL CO. , LTD. TAKANE Electronics Co. , Inc. TERADA SEISAKUSHO CO. , LTD TOHKEN CO. , LTD. TOYO ELECTRIC CORPORATION UNIPULSE Corporation Yamatake-Honeywell Co. , Ltd. MTS YAMATO SCALE CO. , LTD More than 256

Industrial Automation CC-Link Theorie CC-Link Acceptance

Industrial Automation CC-Link Theorie Technical Data TRANSMISSION RATE 156 Kbps 625 Kbps 2. 5 Mbps 10 Mbps TOTAL DISTANCE 1200 m 600 m 200 m 150 m 100 m NUMBER OF STATIONS 64 (Max. 42 remote and 26 intelligent devices) POINTS PER NETWORK 2048 I/O, 512 Registers POINTS PER STATION 32 I/O, 8 Registers COMMS METHOD BROADCAST POLLING SYNCHRONISATION FRAME SYNCHRONISATION TRANSMISSION PATH BUS (RS 485), SHIELDED TWISTED PAIR CABLE RAS FUNCTIONS AUTOMATIC RECOVERY SLAVE CUT-OFF LINK VERIFICATION / ERROR DETECTION

Industrial Automation CC-Link Theorie Wiring Remote Module Master-Module Local Module Terminal resistor 110 Ohm Shielded twisted pair cable • • Shielded twisted pair cable shielded, twisted 3 wire cable no T- connection daisy chain without drops terminators on either end We recommend to connect the shield at one side only! The resistor is part of the package of the master.

Industrial Automation CC-Link Theorie Cable DA Sheath Shielding blau wei ß DB gelb Aluminium tape DG Grounding point We advise to use the shielded 3 cable of company Belden, Art. No. : 9925 http: //bwccat. belden. com/cgi-bin/ncommerce 3/Exec. Macro/BELDEN/frames. d 2 w/report

Industrial Automation CC-Link Theorie Wiring CC-Link

Industrial Automation CC-Link Theorie Identification of the CC-Link Version CC-Link Logo (Version 1. 10)

Industrial Automation CC-Link Theorie CC-Link T-Branch Wiring Please consider the constrictions of the transfer rate respectively the length of the spurs with this wiring (see manual).

Industrial Automation CC-Link Theorie Master Remote station 1 station 2 (1)’ (2)’ (n)’ Broadcasting Polling Remote station n Polling to 1 st station By Broadcast the data will also be sent to all other stations. Response of the 1 st station (all stations can receive the return data) Polling to 2 nd station By Broadcast the data will be also sent to all other stations. Response of the 2 nd station (alle stations can receive the return data) Polling/Answer of the n. station

Industrial Automation CC-Link Theorie CC-Link-Moduletypes · remote I/O-Station (remote IO) - Digital I/Os (8, 16, 32 Inputmodule resp. 8, 16, 32 Outputmodule) - Data exchange: cyclic · remote Device-Station (remote Device) - Digital I/Os + Data (AD/DA Modules, FX 2 N, Positioningmodules, Inverter etc. ) - Data exchange: cyclic · local Station / intelligent Station - Digital I/Os + Data + acyclic Data (PLC – PLC Communication, Stand-by Master, HMI connection resp. Programming, Monitoring and Diagnostics of each local PLC by CC-Link, etc. ) - Data exchange: cyclic + acyclic

Industrial Automation CC-Link Theorie Example CC-Link system RX: RY: RWr: RWw: X 1000 Y 1000 D 2000 Station #0 Master Station A 1 SJ 61 QBT 11 Station #1 occupied station 1 Remote IO station AJ 65 BTB 116 DT Station #4 RX: occupied station 1 RY: Local station RWr: RWw: Station #2 Station #3 occupied station 1 Remote device station FX 2 N-32 CCL X 1000 Y 1000 D 2000 D 1000 occupied station 1 Local station A 1 SJ 61 QBT 11 RX: RY: RWr: RWw: X 1000 Y 1000 D 2000 D 1000

Industrial Automation Cyclic Exchange of Data (1) CC-Link Theorie Master Remote IO Remote Device Station #1 Station #2 Remote Input (RX) (1)‘ X 1000 -X 101 F St 1 X 1020 -X 103 F St 2 X 1040 -X 105 F St 3 X 1060 -X 107 F St 4 Remote Output (RY) (1) Y 1000 -Y 101 F St 1 Y 1020 -Y 103 F St 2 Y 1040 -Y 105 F St 3 Y 1060 -Y 107 F St 4 Remote Register (RWr) D 1000 -D 1003 St 1 D 1004 -D 1007 St 2 D 1008 -D 1011 St 3 D 1012 -D 1015 St 4 Remote Register (RWw) D 2000 -D 2003 St 1 D 2004 -D 2007 St 2 D 2008 -D 2011 St 3 D 2012 -D 2015 St 4 Input (RX) X 0 -X 1 F Output (RY) Y 0 -Y 1 F Input (RX) RX 0 -RX 1 F Output (RY) RY 0 -RY 1 F Register (RWr) RWr 0 -RWr 3 Register (RWw) RWw 0 -RWw 3 Local Station #3 Remote Output (RY) Y 1000 -Y 101 F St 1 Y 1020 -Y 103 F St 2 Y 1040 -Y 105 F St 3 Y 1060 -Y 107 F St 4 Remote Input (RX) X 1000 -X 101 F St 1 X 1020 -X 103 F St 2 X 1040 -X 105 F St 3 X 1060 -X 107 F St 4 Local Station #4 Remote Output (RY) Y 1000 -Y 101 F St 1 Y 1020 -Y 103 F St 2 Y 1040 -Y 105 F St 3 Y 1060 -Y 107 F St 4 Remote Input (RX) X 1000 -X 101 F St 1 X 1020 -X 103 F St 2 X 1040 -X 105 F St 3 X 1060 -X 107 F St 4 Remote Register (RWw) Remote Register (RW D 1000 -D 1003 St 1 D 1004 -D 1007 St 2 D 1008 -D 1011 St 3 D 1012 -D 1015 St 4 Remote Register (RWr) Remote Register (RW D 2000 -D 2003 St 1 D 2004 -D 2007 St 2 D 2008 -D 2011 St 3 D 2012 -D 2015 St 4

Industrial Automation Cyclic Exchange of Data (2) CC-Link Theorie Master Remote IO Remote Device Station #1 Station #2 Remote Input (RX) (1)‘ X 1000 -X 101 F St 1 (2)‘ X 1020 -X 103 F St 2 X 1040 -X 105 F St 3 X 1060 -X 107 F St 4 Remote Output (RY) (1) Y 1000 -Y 101 F St 1 (2) Y 1020 -Y 103 F St 2 Y 1040 -Y 105 F St 3 Y 1060 -Y 107 F St 4 Remote Register (RWr) D 1000 -D 1003 St 1 (2)‘ D 1004 -D 1007 St 2 D 1008 -D 1011 St 3 D 1012 -D 1015 St 4 Remote Register (RWw) D 2000 -D 2003 St 1 (2) D 2004 -D 2007 St 2 D 2008 -D 2011 St 3 D 2012 -D 2015 St 4 Input (RX) X 0 -X 1 F Output (RY) Y 0 -Y 1 F Input (RX) RX 0 -RX 1 F Output (RY) RY 0 -RY 1 F Register (RWr) RWr 0 -RWr 3 Register (RWw) RWw 0 -RWw 3 Local Station #3 Remote Output (RY) Y 1000 -Y 101 F St 1 Y 1020 -Y 103 F St 2 Y 1040 -Y 105 F St 3 Y 1060 -Y 107 F St 4 Remote Input (RX) X 1000 -X 101 F St 1 X 1020 -X 103 F St 2 X 1040 -X 105 F St 3 X 1060 -X 107 F St 4 Local Station #4 Remote Output (RY) Y 1000 -Y 101 F St 1 Y 1020 -Y 103 F St 2 Y 1040 -Y 105 F St 3 Y 1060 -Y 107 F St 4 Remote Input (RX) X 1000 -X 101 F St 1 X 1020 -X 103 F St 2 X 1040 -X 105 F St 3 X 1060 -X 107 F St 4 Remote Register (RWw) Remote Register (RW D 1000 -D 1003 St 1 D 1004 -D 1007 St 2 D 1008 -D 1011 St 3 D 1012 -D 1015 St 4 Remote Register (RWr) Remote Register (RW D 2000 -D 2003 St 1 D 2004 -D 2007 St 2 D 2008 -D 2011 St 3 D 2012 -D 2015 St 4

Industrial Automation Cyclic Exchange of Data (3) CC-Link Theorie Master Remote IO Remote Device Station #1 Station #2 Remote Input (RX) (1)‘ X 1000 -X 101 F St 1 (2)‘ X 1020 -X 103 F St 2 (3)‘ X 1040 -X 105 F St 3 X 1060 -X 107 F St 4 Remote Output (RY) (1) Y 1000 -Y 101 F St 1 (2) Y 1020 -Y 103 F St 2 St 1 (3) Y 1040 -Y 105 F St 3 Y 1060 -Y 107 F St 4 Remote Register (RWr) D 1000 -D 1003 St 1 (2)‘ D 1004 -D 1007 St 2 (3)‘ D 1008 -D 1011 St 3 D 1012 -D 1015 St 4 Remote Register (RWw) D 2000 -D 2003 St 1 (2) D 2004 -D 2007 St 2 (3) D 2008 -D 2011 St 3 D 2012 -D 2015 St 4 Input (RX) X 0 -X 1 F Output (RY) Y 0 -Y 1 F Input (RX) RX 0 -RX 1 F Output (RY) RY 0 -RY 1 F Register (RWr) RWr 0 -RWr 3 Register (RWw) RWw 0 -RWw 3 Local Station #3 Remote Output (RY) Y 1000 -Y 101 F St 1 Y 1020 -Y 103 F St 2 Y 1040 -Y 105 F St 3 Y 1060 -Y 107 F St 4 Remote Input (RX) X 1000 -X 101 F St 1 X 1020 -X 103 F St 2 X 1040 -X 105 F St 3 X 1060 -X 107 F St 4 Local Station #4 Remote Output (RY) Y 1000 -Y 101 F St 1 Y 1020 -Y 103 F St 2 Y 1040 -Y 105 F St 3 Y 1060 -Y 107 F St 4 Remote Input (RX) X 1000 -X 101 F St 1 X 1020 -X 103 F St 2 X 1040 -X 105 F St 3 X 1060 -X 107 F St 4 Remote Register (RWw) Remote Register (RW D 1000 -D 1003 St 1 D 1004 -D 1007 St 2 D 1008 -D 1011 St 3 D 1012 -D 1015 St 4 Remote Register (RWr) Remote Register (RW D 2000 -D 2003 St 1 D 2004 -D 2007 St 2 D 2008 -D 2011 St 3 D 2012 -D 2015 St 4

Industrial Automation Cyclic Exchange of Data (4) CC-Link Theorie Master Remote IO Remote Device Station #1 Station #2 Remote Input (RX) (1)‘ (2)‘ (3)‘ (4)‘ X 1000 -X 101 F St 1 X 1020 -X 103 F St 2 X 1040 -X 105 F St 3 X 1060 -X 107 F St 4 Remote Output (RY) (1) (2) (3) (4) Y 1000 -Y 101 F St 1 Y 1020 -Y 103 F St 1 St 2 Y 1040 -Y 105 F St 3 Y 1060 -Y 107 F St 4 Remote Register (RWr) D 1000 -D 1003 St 1 (2)‘ D 1004 -D 1007 St 2 (3)‘ D 1008 -D 1011 St 3 (4)‘ D 1012 -D 1015 St 4 Remote Register (RWw) D 2000 -D 2003 St 1 (2) D 2004 -D 2007 St 2 (3) D 2008 -D 2011 St 3 (4) D 2012 -D 2015 St 4 Input (RX) X 0 -X 1 F Output (RY) Y 0 -Y 1 F Input (RX) RX 0 -RX 1 F Output (RY) RY 0 -RY 1 F Register (RWr) RWr 0 -RWr 3 Register (RWw) RWw 0 -RWw 3 Local Station #3 Remote Output (RY) Y 1000 -Y 101 F St 1 Y 1020 -Y 103 F St 2 Y 1040 -Y 105 F St 3 Y 1060 -Y 107 F St 4 Remote Input (RX) X 1000 -X 101 F St 1 X 1020 -X 103 F St 2 X 1040 -X 105 F St 3 X 1060 -X 107 F St 4 Local Station #4 Remote Output (RY) Y 1000 -Y 101 F St 1 Y 1020 -Y 103 F St 2 Y 1040 -Y 105 F St 3 Y 1060 -Y 107 F St 4 Remote Input (RX) X 1000 -X 101 F St 1 X 1020 -X 103 F St 2 X 1040 -X 105 F St 3 X 1060 -X 107 F St 4 Remote Register (RWw) Remote Register (RW D 1000 -D 1003 St 1 D 1004 -D 1007 St 2 D 1008 -D 1011 St 3 D 1012 -D 1015 St 4 Remote Register (RWr) Remote Register (RW D 2000 -D 2003 St 1 D 2004 -D 2007 St 2 D 2008 -D 2011 St 3 D 2012 -D 2015 St 4

Industrial Automation Cyclic Exchange of Data CC-Link Theorie Master Remote IO Remote Device Station #1 Station #2 Remote Input (RX) (1)‘ (2)‘ (3)‘ (4)‘ X 1000 -X 101 F St 1 X 1020 -X 103 F St 2 X 1040 -X 105 F St 3 X 1060 -X 107 F St 4 Remote Output (RY) (1) (2) (3) (4) Y 1000 -Y 101 F St 1 Y 1020 -Y 103 F St 1 St 2 Y 1040 -Y 105 F St 3 Y 1060 -Y 107 F St 4 Remote Register (RWr) D 1000 -D 1003 St 1 (2)‘ D 1004 -D 1007 St 2 (3)‘ D 1008 -D 1011 St 3 (4)‘ D 1012 -D 1015 St 4 Remote Register (RWw) D 2000 -D 2003 St 1 (2) D 2004 -D 2007 St 2 (3) D 2008 -D 2011 St 3 (4) D 2012 -D 2015 St 4 Input (RX) X 0 -X 1 F Output (RY) Y 0 -Y 1 F Input (RX) RX 0 -RX 1 F Output (RY) RY 0 -RY 1 F Register (RWr) RWr 0 -RWr 3 Register (RWw) RWw 0 -RWw 3 Local Station #3 Remote Output (RY) Y 1000 -Y 101 F St 1 Y 1020 -Y 103 F St 2 Y 1040 -Y 105 F St 3 Y 1060 -Y 107 F St 4 Remote Input (RX) X 1000 -X 101 F St 1 X 1020 -X 103 F St 2 X 1040 -X 105 F St 3 X 1060 -X 107 F St 4 Local Station #4 Remote Output (RY) Y 1000 -Y 101 F St 1 Y 1020 -Y 103 F St 2 Y 1040 -Y 105 F St 3 Y 1060 -Y 107 F St 4 Remote Input (RX) X 1000 -X 101 F St 1 X 1020 -X 103 F St 2 X 1040 -X 105 F St 3 X 1060 -X 107 F St 4 Remote Register (RWw) Remote Register (RW D 1000 -D 1003 St 1 D 1004 -D 1007 St 2 D 1008 -D 1011 St 3 D 1012 -D 1015 St 4 Remote Register (RWr) Remote Register (RW D 2000 -D 2003 St 1 D 2004 -D 2007 St 2 D 2008 -D 2011 St 3 D 2012 -D 2015 St 4

Industrial Automation CC-Link Theorie Standby Master Function Master Standby Master (local station) Remote IO Station 8, 16, 32 I/O Remote Device Station Local Station FX 0 N / FX 2 N An. S /Qn. AS Intelligent Station A GOT

Industrial Automation Acyclic Exchange of Data CC-Link Theorie Exchange of Data up to 480 Datawords / Order Master Station Local Station CC-Link Master / Local Station RIRD Reads up to 480 datawords from a defined station. RIWT Writes up to 480 datawords to a defined station.

Industrial Automation Acyclic Exchange of Data CC-Link Theorie Programming, Monitoring and Diagnostics of each local station by CC-Link Master Station Local Station Remote IO Station I/Os CC-Link Local Station Remote Device Station FX 1 N/FX 2 N Intelligent Station RS 422 Intelligent Station HMI (GOT)

Industrial Automation Acyclic Exchange of Data CC-Link Theorie Programming, Monitoring and Diagnostics of each local station by CC-Link Master Station Local Station Remote IO Station I/Os CC-Link Local Station Remote Device Station FX 1 N/FX 2 N Intelligent Station RS 422 Intelligent Station HMI (GOT)

Industrial Automation Aczyclic Exchange of Data CC-Link Theorie Programming, Monitoring and Diagnostics of the Master Station by Local Stations Master Station Local Station Remote IO Station I/Os CC-Link Local Station Remote Device Station FX 1 N/FX 2 N Intelligent Station RS 422 Intelligent Station HMI (GOT)

Industrial Automation Acyclic Exchange of Data CC-Link Theorie Vertical Programming by means of different Networks Ethernet ＭＥＬＳＥＣＮＥＴ／１０ H CC-Link Ｉ／Ｏ

Industrial Automation Acyclic Exchange of Data CC-Link Theorie Programming, Monitoring and Diagnostics by the Intelligent Station (RS 422) Master Station Local Station Remote IO Station I/Os Local Station Remote Device Station FX 1 N/FX 2 N Intelligent Station RS 422 Intelligent Station HMI (GOT)

Industrial Automation Azyklischer Daten Austausch CC-Link Theorie Connecting of an E-Terminal with the Intelligent Station (RS 422) Master Station Local Station Remote IO Station I/Os Local Station Remote Device Station FX 1 N/FX 2 N Intelligent Station RS 422 Intelligent Station HMI (GOT)

Industrial Automation Acyclic Exchange of Data CC-Link Theorie Connecting of an HMI (GOT) as an intelligent Station Master Station Local Station Remote IO Station I/Os Local Station Remote Device Station FX 1 N/FX 2 N Intelligent Station RS 422 Intelligent Station HMI (GOT)

Industrial Automation CC-Link Theorie CC-Link-Connection to a PC Personalcomputer CC-Link-PC-Card Remote I/O-rack Programming and controlling by PC. Best use the software GX (IEC) Developer or MX Components.

Industrial Automation CC-Link Theorie CC-Link-Moduletypes

Industrial Automation CC-Link Theorie Limits on connected modules • Max 64 slave modules per network however the following must also be satisfied [(1 xa)+(2 xb)+(3 xc)+(4 xd)] <= 64 a: number of modules occupying 1 station b: number of modules occupying 2 stations c: number of modules occupying 3 stations d: number of modules occupying 4 stations [(16 x. A)+(54 x. B)+(88 x. C)] <= 2304 A: number of remote I/O stations <= 64 B: number of remote device stations <= 42 C: number of local stations <=26

Industrial Automation CC-Link Theorie RAS-Functions Reliable systems can be constructed by utilizing standard functions: A function to disconnect slave stations • Due to a bus type connection, the entire network does not go down even though a remote or local station went down due to power off, etc. . • A defective slave station can be replaced while the network remains on-line. (The power supply to the station to be replaced must be turned off. ) Link status verification function • The network can be monitored from the master station while in the debugging or maintenance stage of the system development. • The current data link status can be monitored using the link special relay (SB) and link special register (SW) in the buffer memory. • Master station keeping track of the communication status Diagnostic function • Hardware and cable wiring can be checked with the switch setting. RAS = Reliability, Availability, Serviceability

Industrial Automation CC-Link Theorie Automatic Recovery Function • When a faulty station which has been cut off from the data link due to power off, etc. , recovers to the normal state, it will automatically return to the data link • Master station does not need to be resetted when an abnormal station returns to normal Automatic Recovery Function Disconnect Function CC-Link RAS Functions Diagnostic Function Link Status Verification With MELSECNET/MINI-S 3 the system goes down when a faulty station occurs. An optional bypass module is required to keep the link running.