Improvement Options for Lifting Device Team Lift Turntable
![](https://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-1.jpg)
![Improvement Options for Lifting Device Team Lift Turntable Improvement Options for Lifting Device Team Lift Turntable](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-2.jpg)
Improvement Options for Lifting Device Team Lift Turntable
![Improvement Options for Lifting Adjustable Work Platforms Portable Stairs Adjustable Work Surfaces Improvement Options for Lifting Adjustable Work Platforms Portable Stairs Adjustable Work Surfaces](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-3.jpg)
Improvement Options for Lifting Adjustable Work Platforms Portable Stairs Adjustable Work Surfaces
![Improvement Options for Awkward Postures Remove Sides of Receptacles Add Handles to Containers Workstation Improvement Options for Awkward Postures Remove Sides of Receptacles Add Handles to Containers Workstation](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-4.jpg)
Improvement Options for Awkward Postures Remove Sides of Receptacles Add Handles to Containers Workstation Cut. Outs
![BEFORE Problem: Lifting castings (2 -110 lbs) out of baskets – back bent at BEFORE Problem: Lifting castings (2 -110 lbs) out of baskets – back bent at](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-5.jpg)
BEFORE Problem: Lifting castings (2 -110 lbs) out of baskets – back bent at or over 90 degrees 5
![AFTER Solution: 10 lift and tilt units, three load levelers 6 AFTER Solution: 10 lift and tilt units, three load levelers 6](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-6.jpg)
AFTER Solution: 10 lift and tilt units, three load levelers 6
![AFTER BEFORE COST: $2500 per lift and tilt. $1500 per load leveler. COST RECOVERY AFTER BEFORE COST: $2500 per lift and tilt. $1500 per load leveler. COST RECOVERY](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-7.jpg)
AFTER BEFORE COST: $2500 per lift and tilt. $1500 per load leveler. COST RECOVERY TIME: Six months BENEFITS: Greatly reduced bending, lifting & reaching. Reduced strain & fatigue and increased productivity. 7 After 6 8 0 8 6 0 8 Grip Foot Total 6 Freq Opinion Before Deg Grasp Twisting Weight Position Shot Blast Frequency 8 4 2 6 42 0 4 2 4 30
![BEFORE Problem – use hand dollies to manually move product 8 BEFORE Problem – use hand dollies to manually move product 8](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-8.jpg)
BEFORE Problem – use hand dollies to manually move product 8
![AFTER 9 Solution: Power dollies AFTER 9 Solution: Power dollies](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-9.jpg)
AFTER 9 Solution: Power dollies
![BEFORE AFTER COST: $4000 COST RECOVERY TIME: 4 -8 months BENEFITS: Reduction of back/shoulder BEFORE AFTER COST: $4000 COST RECOVERY TIME: 4 -8 months BENEFITS: Reduction of back/shoulder](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-10.jpg)
BEFORE AFTER COST: $4000 COST RECOVERY TIME: 4 -8 months BENEFITS: Reduction of back/shoulder injuries. Increased productivity After 2 10 6 6 0 2 0 0 Grip Foot Total 6 Freq Opinion Before Deg Grasp Twisting Weight Position Material Handling Frequency 6 0 0 4 28 0 0 0 2 6
![BEFORE 11 Problem – pushing pattern cart caddy BEFORE 11 Problem – pushing pattern cart caddy](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-11.jpg)
BEFORE 11 Problem – pushing pattern cart caddy
![AFTER 12 Solution – use mule to move carts AFTER 12 Solution – use mule to move carts](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-12.jpg)
AFTER 12 Solution – use mule to move carts
![BEFORE Problem – sanding 500 -1000 castings (2 -10 lbs) with many hand movements BEFORE Problem – sanding 500 -1000 castings (2 -10 lbs) with many hand movements](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-13.jpg)
BEFORE Problem – sanding 500 -1000 castings (2 -10 lbs) with many hand movements 13
![AFTER 14 Solution – robotic arm is used to grasp the casting AFTER 14 Solution – robotic arm is used to grasp the casting](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-14.jpg)
AFTER 14 Solution – robotic arm is used to grasp the casting
![BEFORE AFTER COST: $176, 000 COST RECOVERY TIME: 6 -12 months BENEFITS: Eliminated strain BEFORE AFTER COST: $176, 000 COST RECOVERY TIME: 6 -12 months BENEFITS: Eliminated strain](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-15.jpg)
BEFORE AFTER COST: $176, 000 COST RECOVERY TIME: 6 -12 months BENEFITS: Eliminated strain from repetition and force, increased productivity and reduced manpower 2 0 8 0 2 0 0 0 6 0 4 0 Total Opinion Environment Vibration Head 6 0 Wrist Finger 4 0 Forearm Wrist 4 0 Elbow (side) Elbow (fwd) Back Twist Before After 15 Arm Finishing Dept. Sanding Position Force/Grip Movement 2 0 8 4 4 54 0 0
![BEFORE Problem – manually scoop aluminum from furnace and 16 pour into mold BEFORE Problem – manually scoop aluminum from furnace and 16 pour into mold](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-16.jpg)
BEFORE Problem – manually scoop aluminum from furnace and 16 pour into mold
![AFTER Solution -internally fabricated lift arms to suspend ladles allowing pourers to merely direct AFTER Solution -internally fabricated lift arms to suspend ladles allowing pourers to merely direct](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-17.jpg)
AFTER Solution -internally fabricated lift arms to suspend ladles allowing pourers to merely direct movement of the arm 17
![BEFORE AFTER COST: $5000 COST RECOVERY TIME: Three to six months. BENEFITS: Eliminated all BEFORE AFTER COST: $5000 COST RECOVERY TIME: Three to six months. BENEFITS: Eliminated all](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-18.jpg)
BEFORE AFTER COST: $5000 COST RECOVERY TIME: Three to six months. BENEFITS: Eliminated all shoulder and back injuries and burns. Reduced cycle times and fatigue which increased production. 8 2 4 0 0 0 Total Freq Grip Foot Opinion Deg Twisting 18 Frequency Position Perm Mold Hydraulic Weight Pourer Before 8 After 0 6 0 4 0 8 2 46 6 Grasp
![BEFORE 19 Problem – two men needed to manually pour molds (40 lbs) BEFORE 19 Problem – two men needed to manually pour molds (40 lbs)](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-19.jpg)
BEFORE 19 Problem – two men needed to manually pour molds (40 lbs)
![AFTER Solution – automatic pouring machine 20 AFTER Solution – automatic pouring machine 20](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-20.jpg)
AFTER Solution – automatic pouring machine 20
![BEFORE AFTER COST: $35, 000 COST RECOVERY TIME: Six months BENEFITS: Eliminated burns, shoulder BEFORE AFTER COST: $35, 000 COST RECOVERY TIME: Six months BENEFITS: Eliminated burns, shoulder](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-21.jpg)
BEFORE AFTER COST: $35, 000 COST RECOVERY TIME: Six months BENEFITS: Eliminated burns, shoulder and back injuries, and manpower. Increased production. Before 8 8 4 0 6 4 8 8 46 After 21 0 0 0 0 0 Pourer Weight Position Total Grasp Opinion Frequency Twisting Hunter/ DISA Deg Freq Grip Foot
![BEFORE 22 Problem – two men lift molding jacket sleeve (75 #) off mold BEFORE 22 Problem – two men lift molding jacket sleeve (75 #) off mold](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-22.jpg)
BEFORE 22 Problem – two men lift molding jacket sleeve (75 #) off mold after it was poured
![AFTER Solution – one person uses a hydraulic lifting device 23 AFTER Solution – one person uses a hydraulic lifting device 23](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-23.jpg)
AFTER Solution – one person uses a hydraulic lifting device 23
![AFTER BEFORE COST: $800 COST RECOVERY TIME: Two weeks BENEFITS: Elimination of back and AFTER BEFORE COST: $800 COST RECOVERY TIME: Two weeks BENEFITS: Elimination of back and](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-24.jpg)
AFTER BEFORE COST: $800 COST RECOVERY TIME: Two weeks BENEFITS: Elimination of back and shoulder injuries, reduced manpower and increased productivity. Freq 2 2 0 0 Grip 2 0 Foot 4 0 Total 8 2 Deg 8 0 Grasp Opinion Before After 24 Weight 8 0 Frequency Twisting Removing jacket Position Big End/Osborn 6 2 38 6
![BEFORE 25 Problem – Manually removing castings from shakeout and placing castings in a BEFORE 25 Problem – Manually removing castings from shakeout and placing castings in a](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-25.jpg)
BEFORE 25 Problem – Manually removing castings from shakeout and placing castings in a basket behind the worker
![AFTER 26 Solution – robotic arm to grasp castings and put in basket AFTER 26 Solution – robotic arm to grasp castings and put in basket](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-26.jpg)
AFTER 26 Solution – robotic arm to grasp castings and put in basket
![AFTER BEFORE COST: $25, 000 COST RECOVERY TIME: 8 -12 months BENEFITS: Eliminated strains AFTER BEFORE COST: $25, 000 COST RECOVERY TIME: 8 -12 months BENEFITS: Eliminated strains](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-27.jpg)
AFTER BEFORE COST: $25, 000 COST RECOVERY TIME: 8 -12 months BENEFITS: Eliminated strains from bending & lifting and burns, reduced silica exposure After 2 27 8 6 2 2 0 2 Grip Foot Total 8 Freq Opinion Before Deg Grasp Twisting Weight Frequency Position Shakeout 6 4 4 6 44 0 2 2 4 14
![BEFORE Problem – used hand clamp to remove castings from die, great 28 deal BEFORE Problem – used hand clamp to remove castings from die, great 28 deal](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-28.jpg)
BEFORE Problem – used hand clamp to remove castings from die, great 28 deal of strain on shoulders and arms
![AFTER 29 Solution – robotic arm to remove casting from die AFTER 29 Solution – robotic arm to remove casting from die](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-29.jpg)
AFTER 29 Solution – robotic arm to remove casting from die
![BEFORE AFTER COST: $25, 000 COST RECOVERY TIME: 6 months BENEFITS: Eliminated strains from BEFORE AFTER COST: $25, 000 COST RECOVERY TIME: 6 months BENEFITS: Eliminated strains from](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-30.jpg)
BEFORE AFTER COST: $25, 000 COST RECOVERY TIME: 6 months BENEFITS: Eliminated strains from reaching & lifting. Reduced exposure to burns and increased productivity. 8 30 After 2 Freq 8 4 2 6 2 0 Grip Foot Total Before Deg Opinion Weight Grasp Twisting Remove Casting Frequency Position Perm Mold 0 4 8 8 42 0 2 2 2 16
![BEFORE 31 Problem – manually attaching components to cooker with screw driver BEFORE 31 Problem – manually attaching components to cooker with screw driver](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-31.jpg)
BEFORE 31 Problem – manually attaching components to cooker with screw driver
![AFTER Solution – pneumatic drivers 32 AFTER Solution – pneumatic drivers 32](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-32.jpg)
AFTER Solution – pneumatic drivers 32
![AFTER BEFORE COST: $900 COST RECOVERY TIME: One week BENEFITS: Eliminated all wrist/shoulder strains. AFTER BEFORE COST: $900 COST RECOVERY TIME: One week BENEFITS: Eliminated all wrist/shoulder strains.](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-33.jpg)
AFTER BEFORE COST: $900 COST RECOVERY TIME: One week BENEFITS: Eliminated all wrist/shoulder strains. Productivity increased. 4 2 6 4 2 2 2 0 0 0 4 2 Total Opinion Environment Vibration Head 8 0 Wrist Finger 8 0 Forearm Wrist 2 2 Elbow (side) Elbow (fwd) Back Twist Before 33 After Arm Cooker Department Position Force/Grip Movement 2 2 0 0 4 44 0 0 0 14
![BEFORE Problem – boxes were stapled on the bottom, flipped, and 34 stapled on BEFORE Problem – boxes were stapled on the bottom, flipped, and 34 stapled on](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-34.jpg)
BEFORE Problem – boxes were stapled on the bottom, flipped, and 34 stapled on the top
![AFTER Solution – tape machine tapes top and bottom 35 simultaneously AFTER Solution – tape machine tapes top and bottom 35 simultaneously](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-35.jpg)
AFTER Solution – tape machine tapes top and bottom 35 simultaneously
![AFTER BEFORE COST: $6, 000 COST RECOVERY TIME: One month BENEFITS: Eliminated all wrist/shoulder/back AFTER BEFORE COST: $6, 000 COST RECOVERY TIME: One month BENEFITS: Eliminated all wrist/shoulder/back](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-36.jpg)
AFTER BEFORE COST: $6, 000 COST RECOVERY TIME: One month BENEFITS: Eliminated all wrist/shoulder/back strains. Productivity increased. 4 0 2 0 4 0 8 0 4 0 2 0 Total Opinion Environment Vibration 4 0 Wrist Head 2 0 Forearm Finger 6 0 Elbow (side) Elbow (fwd) Back Wrist 36 Twist Before After Arm Cooker Department Position Force/Grip Movement 2 0 4 48 0 0
![BEFORE Problem – pushing carts weighing 4, 500 lbs so that forklift 37 drivers BEFORE Problem – pushing carts weighing 4, 500 lbs so that forklift 37 drivers](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-37.jpg)
BEFORE Problem – pushing carts weighing 4, 500 lbs so that forklift 37 drivers could pick them up
![AFTER Solution - put lights at the end of each workstation. The lights would AFTER Solution - put lights at the end of each workstation. The lights would](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-38.jpg)
AFTER Solution - put lights at the end of each workstation. The lights would be turned on to signal the forklift drivers that a rack needed to be moved. Racks no longer moved manually 38
![BEFORE AFTER Cost - $100 Cost recovery time – 2 weeks 39 BEFORE AFTER Cost - $100 Cost recovery time – 2 weeks 39](http://slidetodoc.com/presentation_image_h2/072669fae194135a09dafebd260b0f4a/image-39.jpg)
BEFORE AFTER Cost - $100 Cost recovery time – 2 weeks 39
- Slides: 39