Homebrew 6 Meter Yagis By Eric Smitt K

Homebrew 6 Meter Yagi’s By Eric Smitt K 9 ES

Why Build an Antenna ? ? ? • Look at the cost of Commercial 6 M Beams……. • 6 M Beams are not that hard to build • Parts ARE available • 6 M Beams are not that large

Commercial Pricing ! Manufacturer Model Elem. Boom Gain Cost Cushcraft A 503 S 3 5’ 6” 8 dbi $139. 95 Cushcraft A 505 S 5 12’ 10. 5 dbi $199. 95 Cushcraft A 506 S 6 20’ 11. 6 dbi $399. 95 Hygain (MFJ) VB 64 DX 4 12’ 8. 2 dbd $144. 95 Hygain (MFJ) VB 66 DX 6 24’ 10. 3 dbd $265. 95 M-Squared 6 M-3 4 6’ 9” 6. 4 dbd $179. 99 M-Squared 6 M-5 XHP 5 18’ 9. 5 dbd $366. 99 M-Squared 6 M-7 JHV 7 30’ 8” 10. 9 dbd $389. 99 Mosely AM-56 5 12’ 10. 8 dbi $455. 99

Commercial Designs – Cushcraft A 505 S

Commercial Designs – Cushcraft A 506 S

Commercial Designs – Hygain VB 46 DX

Commercial Designs – Hygain VB 66 DX

Very Large Commercial Yagis

Aluminum Tubing

Aluminum Tubing DX Engineering Aluminum Tubing Type 6063 - 6 ft. unslit ends Part # Part Name DXE-AT 1189 Aluminum Tubing 6' x 0. 375" x 0. 058" wall, 6063 -T 832 drawn, no slits Aluminum Tubing 6' x 0. 500" x 0. 058" wall, 6063 -T 832 drawn, no slits Aluminum Tubing 6' x 0. 625" x 0. 058" wall, 6063 -T 832 drawn, no slits Aluminum Tubing 6' x 0. 750" x 0. 058" wall, 6063 -T 832 drawn, no slits Aluminum Tubing 6' x 0. 875" x 0. 058" wall, 6063 -T 832 drawn, no slits Aluminum Tubing 6' x 1. 000" x 0. 058" wall, 6063 -T 832 drawn, no slits Aluminum Tubing 6' x 1. 125" x 0. 058" wall, 6063 -T 832 drawn, no slits Aluminum Tubing 6' x 1. 250" x 0. 058" wall, 6063 -T 832 drawn, no slits Aluminum Tubing 6' x 1. 375" x 0. 058" wall, 6063 -T 832 drawn, no slits Aluminum Tubing 6' x 1. 500" x 0. 058" wall, 6063 -T 832 drawn, no slits Aluminum Tubing 6' x 1. 625" x 0. 058" wall, 6063 -T 832 drawn, no slits Aluminum Tubing 6' x 1. 750" x 0. 058" wall, 6063 -T 832 drawn, no slits Aluminum Tubing 6' x 1. 875" x 0. 058" wall, 6063 -T 832 drawn, no slits Aluminum Tubing 6' x 2. 000" x 0. 058" wall, 6063 -T 832 drawn, no slits Aluminum Tubing 6' x 2. 125" x 0. 058" wall, 6063 -T 832 drawn, no slits DXE-AT 1480 New - DX Engineering Type 6063 -T 832 DXE-AT 1481 drawn - not extruded - aluminum tubing DXE-AT 1482 in telescoping 6 foot lengths. . DXE-AT 1483 DXE-AT 1484 HIGH STRENGTH TELESCOPING DXE-AT 1485 ALUMINUM TUBING DXE-AT 1486 Rugged aluminum alloy 6063 is most commonly used for seamless structural DXE-AT 1487 DXE-AT 1488 tube and pipe. It is popular in structural use for both its high strength and great, long lasting appearance. DXE-AT 1489 DXE-AT 1490 DXE-AT 1491 DXE-AT 1492 DXE-AT 1493 Price $ 2. 95 $ 4. 15 $ 4. 75 $ 5. 35 $ 5. 65 $ 5. 95 $ 6. 55 $ 7. 75 $ 8. 45 $ 8. 95 $ 9. 75 $ 10. 65 $ 11. 55 $ 12. 45 $ 13. 35

Aluminum Tubing Cycle 24 PO Box 2233 Harrison, AR 72602 (870) 743 -4027 (870) 715 -8228 Fax: (870) 743 -4023 sales@cycle-24. com Part # Description Price Per Foot AL 24 -375 Aluminum Tubing 0. 375" OD x 0. 058" wall, 6063 -T 832 $. 50 AL 24 -500 Aluminum Tubing 0. 500" OD x 0. 058 wall", 6063 -T 832 $. 70 AL 24 -625 Aluminum Tubing 0. 625" OD x 0. 058 wall", 6063 -T 832 $. 80 AL 24 -750 Aluminum Tubing 0. 750" OD x 0. 058" wall, 6063 -T 832 $. 90 AL 24 -875 Aluminum Tubing 0. 875" OD x 0. 058" wall, 6063 -T 832 $. 95 AL 24 -1000 Aluminum Tubing 1. 000" OD x 0. 058" wall, 6063 -T 832 $1. 00 AL 24 -1125 Aluminum Tubing 1. 125" OD x 0. 058" wall, 6063 -T 832 $1. 10 AL 24 -1250 Aluminum Tubing 1. 250" OD x 0. 058" wall, 6063 -T 832 $1. 30 AL 24 -1375 Aluminum Tubing 1. 375" OD x 0. 058" wall, 6063 -T 832 $1. 40 AL 24 -1500 Aluminum Tubing 1. 500" OD x 0. 058" wall, 6063 -T 832 $1. 50 AL 24 -2 Aluminum Tubing 2" OD x 0. 058" wall, 6063 -T 832 $2. 25

Cycle 24 PO Box 2233 Harrison, AR 72602 (870) 743 -4027 (870) 715 -8228 Fax: (870) 743 -4023 sales@cycle-24. com U-Bolts and Saddle Clamps

U-Bolts and Saddle Clamps Cycle 24 PO Box 2233 Harrison, AR 72602 (870) 743 -4027 (870) 715 -8228 Fax: (870) 743 -4023 sales@cycle-24. com FOR TUBING SIZE **** (For tubing sizes 1 1/4, 1 3/8, and 1 1/2) U-Bolt - 5/16 -18 UNC-2 A Threads Nuts – Serrated Flanged For tubing sizes 2" through 3 ½" U-Bolt -- 3/8 -16 UNC-2 A Threads Nuts - Serrated Flanged All Clamps are Zinc Plated with Yellow Dichromate Dip Part# A B C D E F G H U BOLT COMPLETE AND GA CLAMP NUTS ONLY 1 1/4" CL 113 2. 31 1. 63 2. 30 1. 00 1. 36 0. 26 0. 93. 560 13 ga $1. 50 $. 75 CL 125 2. 44 1. 75 2. 39 1. 00 1. 48 0. 26 0. 99. 560 13 ga $1. 60 $. 80 CL 1375 2. 56 1. 88 2. 54 1. 00 1. 61 0. 26 1. 05. 560 11 ga $2. 20 $1. 10 CL 2000 3. 25 2. 50 4. 00 1. 50 2. 17 0. 31 1. 42. 640 **** 1 3/8" **** 1 1/2" **** 2" 11 ga 2" $2. 75 $1. 35 $8. 75 $4. 50 11 ga CL 2000 SS 3. 25 2. 50 4. 00 1. 50 2. 17. 31 1. 42. 640 Stainless 3/8" 2 1/4" CL 2250 3. 50 2. 75 4. 12 1. 50 2. 42 0. 32 1. 55. 640 11 ga $3. 00 $1. 50 2 1/2" CL 2500 3. 75 3. 00 4. 38 1. 50 2. 67 0. 33 1. 68. 640 11 ga $3. 25 $1. 60 3" CL 3000 4. 38 3. 50 4. 87 1. 50 3. 17 0. 30 1. 90. 82 11 ga $4. 50 $2. 25 3 1/2" CL 3500 4. 88 4. 00 5. 37 1. 50 3. 67 0. 56 2. 40. 820 11 ga $5. 00 $2. 50

U-Bolts and Saddle Clamps DX Engineering U-Bolt Saddle Clamps Our U-bolt saddle clamps are designed specifically for antennas: First, they're made in sizes that fit tubing--not pipe sizes like the clamps that you might be able to purchase at the hardware store. Second, the U-bolts that come with them are made of high-strength 18 -8 stainless steel, and they're long enough to attach tubing to thick plates. In addition to 5/16’’ U-bolts in the 2, 2. 5 and 3’’ clamps we have recently added 3/8’’ U-bolts in the same sizes. See Clamp Dimensions below. Part # Part Name Price DXE-SAD-050 A 1/2 in. Saddle Clamp, Stainless 1/4 in. U-Bolt & Hardware $ 4. 95 DXE-SAD-075 A 3/4 in. Saddle Clamp, Stainless 1/4 in. U-Bolt & Hardware $ 5. 35 DXE-SAD-100 A 1 in. Saddle Clamp, Stainless 1/4 in. U-Bolt & Hardware $ 5. 70 DXE-SAD-125 A 1 -1/4 in. Saddle Clamp, Stainless 1/4 in. U-Bolt & Hardware $ 6. 55 DXE-SAD-150 A 1 -1/2 in. Saddle Clamp, Stainless 1/4 in. U-Bolt & Hardware $ 7. 40 DXE-SAD-175 A 1 -3/4 in. Saddle Clamp, Stainless 1/4 in. U-Bolt & Hardware $ 8. 55 DXE-SAD-200 A 2 in. Saddle Clamp, Stainless 5/16 in. U-Bolt & Hardware $ 9. 75 DXE-SAD-200 B 2 in. Saddle Clamp, Stainless 3/8 in. U-bolt & Hardware $ 10. 95

U-Bolts and Saddle Clamps DX Engineering V-Bolt Saddle Clamps The saddles are sold as a set and not as individual components, however you may order additional or replacement “V” bolt hardware sets. Part # Part Name Price DXE-CAVS-1 P V-Saddle Clamp, 1/2 in. to 1 -3/4 in. O. D. Applications $ 9. 95 DXE-CAVS-11 P V-Saddle Clamp, 1/2 to 1 -3/4 in. O. D. Applications, 5/16 -18 thread $ 10. 45 DXE-CAVS-2 P V-saddle clamp, 1 to 2 in. O. D. Applications $ 11. 95 DXE-CAVS-3 P V-Saddle Clamp, 2 in. to 3 in. O. D. Applications $ 14. 95

U-Bolts and Saddle Clamps DX Engineering Powder Coated Saddle Clamps Our powder coated saddle clamps are made in sizes that fit tubing--not pipe sizes like the clamps that you might be able to purchase at the hardware or automotive sources. The U/V-bolts that come with them are made of highstrength 18 -8 stainless steel, and they're long enough to attach our Multi-Purpose Mounting Plates to a variety of different roll cage or tubing diameters. These powder coated saddles are cast with high-strength 535. 0 aluminum, which also has superior anti-corrosion properties, to grip the tubing securely. Unlike the stamped or machined type their as-cast rippled surface is the correct size to fit the tubing closely and will grip the aluminum tubing for a secure fit that resists the ravages of weather. The powder coated saddles are sold as a set and not as individual components, however you may order additional or replacement “U/V” bolts sets. Always use a lubricant such as Never-Seez to prevent the stainless steel hardware from seizing. Part # Part Name Price DXE-PCAVS-1 P 1/2 in. to 1 -3/4 in. O. D. Blk Powder Coated V-Saddle Clamp $ 10. 90 DXE-PCAVS-2 P 1 to 2 inch Powder Coated V-saddle Clamp, Black $ 12. 95 DXE-PSAD-050 A 1/2 in. Powder Coated Blk U-Bolt Saddle Clamp, Stainless 1/4 in. U-Bolt & Hardware $ 6. 80 DXE-PSAD-075 A 3/4 in. Powder Coated Blk U-Bolt Saddle Clamp, Stainless 1/4 in. U-Bolt & Hardware $ 7. 10 DXE-PSAD-150 A 1 -1/2 in. Powder Coated Blk U-Bolt Saddle Clamp, Stainless 1/4 in. U-Bolt & Hardware $ 9. 05 DXE-PSAD-175 A 1 -3/4 in. Powder Coated Blk U-Bolt Saddle Clamp, Stainless 1/4 in. U-Bolt & Hardware $ 10. 15

Anti-Seizing Compound DX Engineering An Anti-seize compound MUST be used on any Stainless Steel nuts, bolts, clamps or other hardware to prevent galling and thread seizure. Any of these products can be used for this purpose. Part # Part Name Price *DXE-80078 ANTI SEIZE 8 oz Brush Top Can $ 10. 99 * This product is limited to domestic UPS Ground shipping only *DXE-81343 Anti-Seize, 1 oz. Squeeze Tube $ 2. 99 * This product is limited to domestic UPS Ground shipping only *DXE-81464 Anti-Seize, 8. 5 oz. Aerosol Can $ 12. 99 * This product is limited to domestic UPS Ground shipping only *DXE-NSBT 8 Never-Seez, 8 oz. Brush Top $ 12. 95 * This product is limited to domestic UPS Ground shipping only *DXE-NMCBT 8 Never-Seez, 8 oz. Brush Top, Mariner's Choice $ 14. 95 * This product is limited to domestic UPS Ground shipping only

Local Hardware + Surplus Stores Daytona Bolt and Nut Ace Hardware Tractor Supply Northern Tool Home Depot Lowes Travis Hardware Astro Too Skycraft (Orlando) Fastenall (Dow Road)

Inexpensive Element to Boom Mounting An Aluminum Plate (3” x 6”) is drilled with 8 holes spaced for the different U-Bolts. The U-Bolts support the element and the boom. In this case, the element is electrically connected to the boom.

Inexpensive Boom to Mast Mounting A used Aluminum Panel is drilled and 2 DX Engineering Saddle Clamps are mounted to hold the boom. The panel will then be drilled to mount 2 additional Saddle Clamps to connect to the mast. This is a low cost solution to the $100 commercial units.

Inexpensive Direct Feed with Balun Split Driven Element with Fiberglass Insert Insulator Current Balun This is being used on my “Clone” Hyga. In VB 66 -DX

Using Level to place elements Horizontal

Finished Beam is “Clone” Hygain VB 66 DX Boom is 24 Feet long, 2 inch diameter From old Hygain 204 BA damaged yagi. Total cost was less than $30. 00 for new U-Bolts. Element to Boom Plates were cut from old aluminum panel. Antenna element tubing was from old antennas. This antenna will be at 152 feet.

The Cushcraft A 5 S Gamma Match

Making a Gamma Match Feed Plexiglas Spacer Aluminum Strap

Making a Gamma Match Feed

Making a Gamma Match Feed SO-239

Tuning a Gamma Match with a Trimmer Capacitor 5 -75 pfd Trimmer Capacitor Once the Trimmer Capacitor is set for Lowest SWR, it is removed and the capacitance is measured with the MFJ-269 unit.

Replace Trimmer with RG-213 Capacitor RG-213 has a capacitance of 29 pfd/ft Cut more coax than you need for the capacitor Leave 4 inches of center conductor without braid Remove 1” less braid than calculated at 29 pfd/ft Measure capacitance with MFJ 259 or MFJ 269 Trim additional braid and remeasure capacitance Repeat until you arrive at desired value Carefully solder 2” wire at end of braid and solder lug at other end Trim ½ inch of insulation from center conductor and tin with solder. This capacitor measures 15 pfd It is weatherproofed & inserted in Gamma tube, with the center soldered to the SO -239 connector and the terminal lug screwed to the Gamma Tube.

Another method of Tuning Antenna at 25’ in air Antenna is “Clone” Hygain VB 64 DX with a cost of less than $30. 00 Using a Gamma Match from a Cushcraft A 5 S design.

Tuning Antenna with MFJ-269 Analyzer Frequency of interest 1. 3: 1 VSWR

Tuning Antenna with MFJ-269 Analyzer 2 -1 VSWR High Frequency 51. 438 MHz

Tuning Antenna with MFJ-269 Analyzer Perfect Match @ 48. 432 MHz

Tuning Antenna with MFJ-269 Analyzer 2 -1 VSWR Low Frequency 46. 076 MHz

The Finished Product ! A “Clone” of the Hygain VB-64 DX Commercial Cost = $159. 95 My Cost = Less that $ 24. 00 Boom came from a broken TH 3 jr, cost was U-Bolts at ACE hardware. Boom Length = 14 Feet, cut to 12’, Weight = 20 Pounds

Another Finished Product ! A “Clone” of the Hygain VB-66 DX Commercial Cost = $265. 95 My Cost = Less that $ 30. 00 Boom came from a broken 204 BA, cost was U-Bolts at ACE hardware. Boom Length = 24 Feet, Weight = 40 Pounds

Feeding the Antenna In order to achieve the desired results, the currents and voltage on the driven element must be balanced, where coaxial cable is unbalanced. Unwanted current on the braid of the coax Use a Balun, a Gamma Match, Beta Match, or a Hairpin Match

Balun A Balun can be purchased through many sources, or you can make a Balun out of Coaxial Cable. Make sure they work at 6 Meters.

Choke Balun Use an aerosol can as a form. Tape 2 nylon tie wraps on opposite sides of the can. Start wrapping the coax tightly around the can. 5 turns is a sufficient Choke Balun for 6 Meters. Secure the turns with the tie wrap, and using a utility razor, trim the end of the coax 9 inches from the choke balun, soldering the center to a terminal lug and the braid to another terminal lug. Coat the brade and center conductor with weather sealant and then wrap with outdoor tape.

Gamma Match 15 5/8” 1 7/8” The Coax Line can be an SO-239 mounted on a small plate at the center of the element. Initially, use an air variable (10 -50 pfd) to find the best match. Then measure the capacitance, and replace with a piece of coaxial cable, knowing that RG-8 (Belden 8237) has a capacitance of 29 pfd per foot.

Hairpin Match The Hairpin is balanced and easy to tune. It has the correct electrical and mechanical design to allow it to be easily installed and tuned in 10 minutes and has enough capacity for almost any Yagi design.

Beta Match Similar to the Hairpin Match, with an adjustable shorting length, the Beta Match is fed with a 1 to 1 Balun.

Any Questions?