HILINE EXPRESS ENHANCE YOUR IMAGE LAUNCHING HILINE EXPRESS

HILINE EXPRESS ENHANCE YOUR IMAGE LAUNCHING! “HILINE EXPRESS” COMES TO YOU WITH NEW TECHNOLOGICAL ADVANCEMENTS TO SUIT YOUR NEEDS

HILINE EXPRESS et S ld o C s s e Pr

HILINE EXPRESS 4 - HI TOWER

HILINE EXPRESS l l l Maximum Printing speed of 45, 000 copies per hour. Vertical Web lead , Mono, H and Tower units. Medium circulation around 100, 000 to 150, 000 copies Three form roller with three oscillators in each ink train UV or Heatset dryers for semi commercial application. Shaftless drive system as an option.

HILINE EXPRESS Basic Specifications • Press Speed • Cutoff - mm CPH : 45, 000 : 533 , 546, 560, 578 (21”, 21 ½”, 22 ¾”) • Web Width - mm • Max. : 915 (36”) Min. With 2: 2: 2 Folder : 600 (23 ½”) Min. With 1240 Folder : 508 ( 20”) Max. Speed / No. of webs II nd fold (2: 2: 2 folder ) : 45, 000 cph / 6 webs II nd fold (1240 folder) : 45, 000 cph / 12 webs IIIrd fold for 2: 2: 2 folder : 30, 000 cph / 4 webs IIIrd fold for 1240 folder : 40, 000 cph / 8 webs • Web grammage gsm : 38 -60 (25 -40 lbs) • Non Printing Gap -mm : 13 (0. 51”)

HILINE EXPRESS MAIN FEATURES • 45, 000 CPH Speed • vertical web leads • Spray dampening system • Three ink form rollers with three oscillators • Taper roller bearings for cylinders • Motorized registration as a standard feature • PLC with auto tracking facility for ink water balance • Jaw folders Up to 12 web capacity

HILINE EXPRESS Main Aggregates • H print unit • 4 x 4 Tower • 4 x 2 Tower • 4 x 1 Tower • 2 nd Fold - 2: 2: 2 Folder up to 6 webs , 2: 3: 3 Folder or 1240 Folder up to 12 webs • MIL Standalone flying paster or OEM Paster

HILINE EXPRESS Optional Units • Third fold • Double parallel (only for 2: 2: 2 folder) • Angle bar • Bay window for max 2 webs interchange • Balloon former / Upper Former

HILINE EXPRESS Standard Accessories • Pneumatic plate punching device • Pneumatic Plate bending device • Hydraulic / Mechanical web trolley • Screw compressor with air dryer and Air Receiver • Chilled dampening solution circulation system

HILINE EXPRESS Options • Manucolor remote ink zone control system with Compatibility • OEM Close loop registration and cut-off control • OEM Ink replenishment system CIP 3 • Detachable shafts between print units or between folder & print unit • Stacked Autopasters • Shaftless package for tower, folder and draw rollers • Heatset package/UV System.

HILINE EXPRESS Features of Vertical web lead Tower unit • Reverse arch arrangement for tower configuration • Tool less Plate lockup system • Reel rod type Blanket lockup system • Cylinders are mounted on precision Taper roller bearings • Three form rollers and three oscillators per ink train • Spray dampening system • High grade cast iron side frames • Two level platforms

HILINE EXPRESS Features of Vertical web lead Tower unit • Precision class cylinder Gears. • Motorised image corrector to control fan-out • Motorized Lateral and circumferential registration system. • Web severer at the entry and exit of the each web • Variable speed infeed roller at the entry of each web • Inertia roller at the exit of the tower • Web threading system • Pneumatically operated clutch for decoupling H unit

HILINE EXPRESS Features of Vertical web lead Tower unit • Auxiliary drive system as an option for fast make ready. • Maximum three web provision in one tower. • Manucolor Remote inking system as an option • Two touch panels on each H unit for ease of operation • Ink silencing system per train for operating 4 x 1, 4 x 2 printing • Shaftless drive system as an option. • CE Compliance

HILINE EXPRESS PRINT UNIT MODULES 4 x 4 unit H unit 4 x 2 unit 4 x 1 unit

HILINE EXPRESS PRODUCTION POSSIBILITIES

HILINE EXPRESS 5 4 3 2 1 1. 2. 3. 4. 5. 6. 7. 4 3 22 31 1 2 7 2 5 3 1 2 61 1 6 7 Ink form roller Ink oscillating roller. Intermediate roller Scoring roller. Ink duct roller Plate cylinder Blanket cylinder INKING SYSTEM 3 5 5 4 2 1 SPRAY DAMPENING SYSTEM 2 1. Oscillating roller. 2. Form roller. 3. Spray Bar 4. Plate cylinder. 5. Blanket cylinder.

HILINE EXPRESS Inking Unit • Ten Roller Inking Train having three Ink Form rollers and three Oscillating Rollers • Ink Duct Driven through Variable speed DC drive. • Oscillating roller has ± 15 mm ( 0. 59”) lateral distribution stroke. • Rilsan coated oscillating roller and ink take-up roller.

HILINE EXPRESS Inking Unit • Lever type ink keys, Manucolor remote ink key system as an option. • Auto Tracking with Press Speed • Ink silensing system per ink train. • Pneumatically operated washing device

HILINE EXPRESS Spray Dampening Unit • Two roller spray Dampening System with one form roller and one oscillating roller. • One nozzle per page, two nozzles per bar • Nozzle opening controlled through auto tracking with press speed • Manual overriding for spray bar controls.

HILINE EXPRESS Spray Dampening Unit • Chilled water system with pressurised feeder • Pneumatic ON-OFF controls form roller • Auto Tracking with Press Speed

HILINE EXPRESS FOLDERS 2: 2: 2 Jaw Folder Up to 6 webs Production – 24 pages broadsheet 48 pages Tabloid. 1240 Jaw Folder Up to 12 webs Production – 48 pages broadsheet 96 pages Tabloid.

HILINE EXPRESS 2: 2: 2 Folder - Features • • Min. web width 600 mm (23 1/2”) and Max. web width 915 mm (36”) 70 degree taper former PIV driven RTF & Collecting Rollers 2 sets of knurled steel nip rollers Easy coupling & decoupling system Longitudinal & cross perforation provision Adjustment facility (In standstill condition ) - Folding Cylinder diameter increment - Overfold / Underfold

HILINE EXPRESS 2: 2: 2 Folder - Features • Shear key protection • Superstructure with Variable speed • • outfeed roller for each web Motorized cut-off compensators Quarter fold – Rotary type (Optional) Double parallel fold (Optional) Upper former (Optional)

HILINE EXPRESS 1240 Jaw Folder - Features • 1: 2: 2 Jaw Folder of 12 Web capacity • Min web width 508 mm (20”) and Max web width 915 mm (36”) • Three sets of nipping rollers : Two cylinder size, One ½ cylinder Diameter size • On – the –run lap adjustment +/- 0. 75 (19. 05 mm) • On –the-run ½ fold bucket phasing • On-the- the run Pin timing • On –the-run bucket wheel adjustment

HILINE EXPRESS 1240 Jaw Folder - Features • Jaw cylinder of two around steel & anodized aluminum with Integral torsion bars Nip adjustment outside of guards • On run chopper phasing for ¼ Fold • Push button air clutch • Superstructure with shaftless driven outfeed roller / motorized cut-off compensators • OPTIONS : - Quarter Fold - pecking style with 4 tape transport - Upper Former & Third former - Cross Perf with on run phasing - Stitcher built into nip area

HILINE EXPRESS Central Console equipped with Manu. Color Remote Ink zone control • • Press Functions Register controls 15” colour touch screen monitor Ink profile of each colour displayed as bar graph & numerical value Copy or swap function 40 mm (1. 57”) ink zone width & 3 micron minimum step Control of max. 16 ducts from a single console Self Diagnostics & CE certification

HILINE EXPRESS TYPICAL CONFIGURATION LAYOUT

HILINE EXPRESS TYPICAL CONFIGURATION LAYOUT

REACH US For more details on the Manugraph presses. Please contact : The Sales Department. MANUGRAPH INDIA LIMITED. Sidhwa House, N. A. Sawant Marg, Colaba, Mumbai – 400 005 INDIA. Tel – 91+022+2287 4815 Fax – 91+022+2287 0702 Email – sales@manugraph. com Website – www. manugraph. com Home