HIGH PERFORMANCE HIGH DENSITY POLYETHYLENE HDPE PRODUCTS FOR

















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HIGH PERFORMANCE, HIGH DENSITY POLYETHYLENE (HDPE) PRODUCTS FOR INNOVATIVE MARKET TREND SOLUTIONS John Sugden, Yijian Lin Babli Kapur, Stephanie Whited, Mark Jablonka The Dow Chemical Company Dow. com ™®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow
Delivering Innovation to the Plastic Closure Industry Each link in the value chain bring expertise Each link bring their own product portfolio uniquely designed for closure applications Entire value chain working together to deliver innovation 2 ™®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow
Macro Trends and Impact on Packaging Market Drivers Plastic Packaging Solutions • Concern for the environment • Light weight closures and neck finishes • Health and wellness • New closures for healthy beverages • Time pressure on consumers • Re-sealable/portable closures • Aging population • Lower removal torque • Safety & security • Consistent reliable tamper evidence • Cost and value effectiveness • Enhanced functionality/performance • Brand differentiation • Promotions and traceability • Enhanced/maintained flavor • Longer shelf-life Solutions for Better Packaging 3 ™®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow
Innovation Examples: One-Piece PE Beverage Closures Driven by Performance… • Water has converted and is fully light weighted • CSD is converting and driving toward lighter weight • Hot Fill/Asceptic are converting Water: Light weighted CSD: Converting/Lt Wt. Hot Fill/Aseptic: Converting 4 ™®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow
Bimodal Polyethylene Resins Offer… • Excellent Environmental Stress Crack Resistance (ESCR) of >100 hours*, enabling lightweighting while still helping to prevent cracking • Good processing characteristics with beneficial shear thinning behavior, making it suitable for high cavitation thin-wall molding processes • Minimum contribution to taste & odor (used in water applications today) • Bimodal HDPE Resins can be used to help eliminate cracking problems in current closures, or to enable lighter weight future closures without compromising performance 450 ESCR, F 50, 10% Igepal (hrs) • Bi-modal HDPE Resins are designed for closure applications where cracking can not be tolerated 400 350 300 250 392 200 150 100 50 0 6 8 DMDA-8007 (8 MI, 0. 965 D) DMDC-1210 (10 MI, 0. 952 D) CONTINUUM™ DMDA-1250 Uni-modal 8 MI/0. 965 D Uni-modal 10 MI/0. 952 D Bi-modal 1. 5 MI/0. 955 D (1. 5 MI, 0. 955 D) 5 ™®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow
Objective of the Study Develop a PE resin technology that enhances the performance of beverage closures for aseptic and hot fill sterilization processes • Define key resin attributes • Show enhanced performance • Show enhanced benefits 6 ™®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow
Innovation Around the Complexities of the Hot Fill Process Why choosing the right material is so important? Hot Fill 85 – 87° C Invert After Capping for Cap and Head Space Pasteurization, >80° C, 30 sec. In Asia Hot Shower 65° C, 10 min. = P Bottle Expansion by Hydrostatic Pressure Air Expansion Leads to Bottle Inflation Cool Down <40° C = P Cooling Effect leads to Volume Contraction – “Vacuum” 7 ™®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow
Resin Attributes versus Application Resin Attributes Benefit for the Application High Flexural Modulus Stiffness High Heat Deflection Temperature High Vicat Softening Temperature Able to withstand the aseptic or hot fill process Good Environmental Stress Cracking Resistance (ESCR) Prevent over tighten caused crack Long-term performance Light weight Low Viscosity Easy process Low Removal Torque Easy to open Less or no slip needed 8 ™®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow
Resin Candidates Resin Modality Note Typical HDPE Copolymer Unimodal (MI=10 g/10 min) Closure Grade HDPE Homopolymer Unimodal (MI=8. 5 g/10 min) - CONTINUUMTM Bimodal New Resin Design 9 ™®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow
High Temperature Performance (HDT and Vicat) Vicat HDT TM TM HDPE The new product shows better stiffness at high temperature ™®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow 10
ESCR (37 mm Closures) 10% Igepal, 6 bars E HD P E TM The new product has a better ESCR ™®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow 11
Processability – Spiral Flow Injection TM High temp. Low temp. Longer travel length = Better processability The new product shows similar processability to the 10 MI resins ™®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow 12
Removal Torque (37 mm Closures) TM HDPE The New product has a low removal torque ™®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow 13
Summary • Successful collaboration accelerates innovation throughout the value chain • Megatrends include health and wellness and aging population • Opportunities exist for new closure designs for healthy beverages • Bi-modal HDPE unleashes resin technologies designed for new closures – – – TM Improved Heat Deflection Temperature Improved Environmental Stress Crack Good Processability Lower Removal Torques Potential for Lighter Weight 14 ™®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow
Innovation Requires Exceptional Product and Service Offering CSD Closures Bi-modal HDPE Lightweight One piece closures Unsurpassed balance of Stiffness/ESCR/Taste and Odor Water Closures HDPE & LDPE Lightweight Compliant Taste and Odor Requirements Hot Fill & Aseptic Closures Bi-modal HDPE Higher Temperature Performance Lower Removal Torque Dairy & Juice HDPE and LDPE Excellent Snap or Screw Applied Living Hinge Closures PE to replace PP for hinged closures Pull Tab Closures LDPE Easy-tear Properties SUP and Fitment Adhesives & Coatings, Waterborne Adhesives Solventless Laminating Adhesives HDPE, LLDPE, LDPE SUP Layer Materials Lightweight fitments Pharma Closures Service Offering Regulatory Compliances Secure Resin Supply Liners for 2 Piece Closures Olefin Block Co-polymers High Temp Compression Strength Exceptional technical service and innovation pipeline ™®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow 15
Thank You ™®Trademark of The Dow Chemical Company (“Dow”) or an affiliated company of Dow
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