Hennecke Tradition and Innovation hand in hand Dr
- Slides: 28
Hennecke: Tradition and Innovation hand in hand Dr. Miodrag Konstantinovic Slabstock Department FEIPUR Sao Paulo, 13 th November 2014 www. hennecke. com
Agenda § Short Company Profile § Old footprints § Contemporary technologies § Offsprings & new Footprints - JFLEX § Customers said about the JFLEX Page 2 Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www. hennecke. com
Company profile: History 1945 Founded by Karl Hennecke 1950 s Development of the first high-pressure metering machine 1967 Bayer becomes majority shareholder after Karl Hennecke‘s death 2008 Adcuram Group AG acquires 100% ownership Page 3 Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www. hennecke. com
O H O e O n n H e e c n k n e e c. I K G d M A k m n o e s er i b c x ei. � H B a P ar( k S a( o P P s t(l y S e(i. u etl. M ort A e e u xs( L gtil b S h u a c, d a sr. o n K gt e o(i h P C n, r i a S T et, i u e al U yn c G S o g, ) h e A a, n M p)r o m B e a xrl o n a ei g czy, y)i o ) l R e)� p( M u o b sl ci o c w o, f R Page 4 u S Company profile: Hennecke Group Hennecke Machinery Shanghai Ltd. (Shanghai, China) Hennecke Asia India Branch Office (Hyderabad, India) Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www. hennecke. com
Company profile: Product range Page 5 Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www. hennecke. com
Old footprints – how it all begun Page 6 Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www. hennecke. com
Old footprints – how it all begun UBT High pressure metering Liquid laydown Polyester production Page 7 Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www. hennecke. com
Contemporary technologies QFM § Fall plates section § Flat top system § High level of automation Page 8 Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www. hennecke. com
Contemporary technologies MULTIFLEX § Hennecke quality in a new framework § Proven technology in compact design § Growing popularity worldwide Page 9 Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www. hennecke. com
Contemporary technologies Hennecke foaming machine Tank storage Cutting Equipment Inve Block handling system stme nt? Page 10 Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www. hennecke. com
New Footprints - JFLEX Page 11 Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www. hennecke. com
JFLEX – Basic Data Main Features § Short Slabstock Machine § Speed 1 m/min ≙ approx. 20 % of usual speed § Max. output approx. 80 kg/min § Approx. tunnel length 20 % of usual tunnel length § Considerably lower total investment costs Page 12 Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www. hennecke. com
General Foaming Curve ~90 seconds Page 13 Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www. hennecke. com
Today‘s continuous foaming Continuous Foaming Machine: § Machine Length 40 m § Max. ~400 kg/min output § Production Speed: 5 m/min Page 14 Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www. hennecke. com
Conventional versus Relaxed Foaming Challenges Relaxed Foaming ~90 seconds Slow foaming Zero-line Conventional 7, 5 Meter foaming 1, 5 Meter Challenges: 1. ) Foam expands in direction of minimal resistance At slow conveyor speed, the rising curve is very steep 2. ) Static pressure of semi liquid foam and foam expansion is pushing liquid against foaming direction Page 15 Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www. hennecke. com
Technology JFLEX Three patents and major innovations: Pouring Units 3. ) J-Pipe Rise Retaining- and Plate. Rise Section zone Rising Zone 1. ) Pouring unit Multiple Nozzle System Retaining Zone Page 16 2. ) Paper system Folding and guidance Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www. hennecke. com
JFLEX - Layout Approx. Dimensions: Length: 12 m Height: 3 m Width: 4, 5 m + space for pumps etc. Page 17 Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www. hennecke. com
JFLEX Footprint Conventional Machine JFLEX Page 18 Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www. hennecke. com
Customer Group § Example Calculation Capacity § Average output 50 kg/min § 7 hours per day, 250 days per year § Production per year: ~5000 tons § Customers with a medium capacity requirement § Ideal alternative to discontinuous foaming § Production plant for specialities in low quantity Page 19 Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www. hennecke. com
Main Customer Benefits JFLEX § Small space requirement § Reduced requirements for tank storage & downstream equipment § Top paper system for rectangular blocks § Good start and end block shaping § High pressure metering system § Low number of personnel § Easy assembly at site (plug & play) § Portable machine § Reduced maintenance & follow-up costs Page 20 Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www. hennecke. com
JFLEX in Action Page 21 Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www. hennecke. com
Block – Rectangular Profile Page 22 Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www. hennecke. com
Block – Top Surface & Skins Page 23 Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www. hennecke. com
JFLEX - Cell structure (about 30 ppi) Page 24 Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www. hennecke. com
JFLEX - Cell structure (about 50 ppi) Page 25 Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www. hennecke. com
Customers said about the JFLEX: “Honestly I can see that JFLEX is a hot innovation to the extent that if it were food on the dish, it would have burnt my mouth severely. ” Page 26 Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www. hennecke. com
Hennecke FEIPUR Team Page 27 Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www. hennecke. com
Page 28 Slabstock • Dr. M. Konstantinovic • FEIPUR 2014 www. hennecke. com