Hall 180 Cryogenic test facility to test Fragmentation
- Slides: 43
Hall 180 Cryogenic test facility to test Fragmentation Separator Magnets for FAIR Project Coordination meeting L. Serio on behalf of FAIR project team members (TE and EN depts)
Agenda • Introduction of/for new members – Luigi – 5’ • Project status and news – Luigi – 10’ • Project plan and organization update – Luigi – 10’ • Individual WPs report on activities –WPs leaders – 15’ • Preparation of CERN – FAIR coordination meeting – Luigi – 15’ • AOB – all – 10’ Coordination meeting - 20140618 L. Serio 3
Introduction of new members • Volker Mertens – Project leader of the all (SM 18 and bldg 180) test facilities upgrade / refurbishing • David Hay – support to project management, scheduling, coordination, interfaces, EVM • Antonio Perin – new cryo WP leader • Reiner Denz – QPS WP leader • Knud Dahlerup-Petersen – EE WP leader • Mats Wilhelmsson – Platforms&struct. WP leader • Yvon Muttoni – Integration WP leader • Frederic Magnin – Civil Engineering • Estrella Vergara Fernandez – Planning Coordination meeting - 20140618 L. Serio 4
Introduction for new members Coordination meeting - 20140618 L. Serio 5
A new facility for fundamental science research Darmstadt (Germany) FAIR (Facility for Antiproton and Ion Research) Coordination meeting - 20140618 L. Serio 6
Scope of Work 1/2 Collaboration agreement to test at CERN Super-FRS Magnets for the FAIR Project ‒ (28) dipole magnets, coil cryostated, bath cooled, cold mass 2 tons, dimension 3 x 4 m, stored energy 0. 5 MJ ‒ (23) Multiplet 1 magnets, each composed of three quadrupole magnets and two corrector magnets, bath cooled, cold mass 45 t, dimensions 7 x 3 x 3. 5 m, stored energy 1. 5 MJ ‒ (8) Multiplet 2 magnets, each composed of two quadrupole magnets , bath cooled, cold mass 35 t, stored energy 1. 5 MJ Coordination meeting - 20140618 L. Serio 7
Scope of Work 2/2 CERN scope of work: ‒ Prepare at CERN a test facility adequate for the cryogenic testing of SUPERFRS Magnets by refurbishing its existing cryogenic test facility located in the test hall n. 180 at CERN - Meyrin ‒ Ensure operation* of the test facility for the tests * technical availability GSI scope of work: ‒ Cover the cost of investment necessary for the refurbishing of the CERN test facility up to a maximum of 5'000 Euro ‒ Deliver to CERN the magnets for the tests in a ready-to test state and ensure their transport back to GSI Coordination meeting - 20140618 L. Serio 8
Project Introduction: Requirements • Design a facility adequate for the testing of SFRS magnets • Make extensive use of the existing CERN infrastructure – Refurbish the available equipment – Existing limitations and space • Testing according to the magnet production schedule • Design the test station to perform the following activities: – – – – – Preparation and installation of magnet on test bench and connect it to the relevant services Check electrical integrity of the magnet and its instrumentation at warm Cool-down of magnet Cold powering of magnet Magnetic field measurements, heat-load measurements Warm-up of magnet Check electrical integrity of the magnet and its instrumentation at warm De-mounting of magnet from test-bench Storage of raw data Perform data analysis and report magnet performance Coordination meeting - 20140618 L. Serio 9
Project Introduction: test facility location Coordination meeting - 20140618 L. Serio 10
Project Introduction: test area Coordination meeting - 20140618 L. Serio 11
Project Introduction: Layout Panda assembly and testing area Coordination meeting - 20140618 L. Serio 12
Project Plan and Org. Update Coordination meeting - 20140618 L. Serio 13
Project Introduction: WBS FAIR MAGNETS TEST FACILITY 1 PROJECT MANAGEMENT 2 CRYOGENIC SYSTEM 2. 1 CRYOPLANT 2. 2 CRYODISTRIBUTION 2. 3 CONTROLS AND ELECTRICAL 3 MAGNETS TEST STAND 4 POWERING SYSTEM 5 ENERGY EXTRACTION SYSTEM 6 QUENCH PROTECTION SYSTEM 7 UTILITIES 7. 1 CIVIL ENGINEERING 7. 2 CONTROLS AND NETWORK 7. 3 COOLING WATER AND VENTILATION 7. 4 ELECTRICAL POWERING AND DISTRIBUTION 7. 5 SURVEY SYSTEM 7. 6 TRANSPORT AND HANDLING General Presentation test facility 180 L. Serio 14
Organization Chart General Presentation test facility 180 L. Serio 15
Action Plan and Schedule 1/2 * * If approved by CERN management DIPOLES: 1 prototype, 23 series magnets, 2 spares cryostat MULTIPLETS: 2 prototypes (L and S), 22 (L) and 7 (S) series, 2 spares (L and S) 3 prototypes, 52 series magnets in total (plus 2 spares) 15 days cold tests 13 days cold tests 7. 2016 24 14 17 General Presentation test facility 180 7. 2017 24 14 17 7. 2018 4 14 17 L. Serio 7. 2019 10 1 # 52 52 3. 75 years 3 years 16
Action Plan and Schedule 2/2 General Presentation test facility 180 L. Serio 17
M+P estimate Coordination meeting - 20140618 L. Serio 18
Operation M+P & competences Coordination meeting - 20140618 L. Serio 19
Financing 1/2 Coordination meeting - 20140618 L. Serio 20
Financing 2/2 Coordination meeting - 20140618 L. Serio 21
Budget issue Coordination meeting - 20140618 L. Serio 22
CERN proposal Coordination meeting - 20140618 L. Serio 23
2 versus 3 test facilities • Budget received cover activities for only two test benches • Implications of 2 versus 3 test benches in terms of tests and time to be discussed at next c. tte meeting next week • Main WPs affected: – Cryo, platforms&supports, Test Stand Coordination meeting - 20140618 L. Serio 24
Project Status and News 1/3 • Conceptual design, project plan, financing and resources (limited to two test benches) agreed upon and available to implement the project • Financing issues (2 or 3 test benches) and possible staging to be discussed next week at c. ttee meeting • Test program finalised and optimised • Cryogenic layout and precooler requirements for preliminary design agreed with FAIR to proceed with Specification and Tendering phase Coordination meeting - 20140618 L. Serio 25
Fix layout interfaces Schedule update LLI launch procur. Coordination meeting - 20140618 commissioning L. Serio 26
Limited benches possible scenario Coordination meeting - 20140618 L. Serio 27
Reviewed test program and time Coordination meeting - 20140618 L. Serio 28
Reviewed overall duration Coordination meeting - 20140618 L. Serio 29
Optimal overall duration Coordination meeting - 20140618 L. Serio 30
Limited test benches Coordination meeting - 20140618 L. Serio 31
minimised overall duration with limited test benches Coordination meeting - 20140618 L. Serio 32
Tests duration comparison Coordination meeting - 20140618 L. Serio 33
Project Status and News 2/3 • PANDA sharing of space issues resolved • Magnet database definition provided to FAIR and being populated • Launch Safety Agreement prepared and issued (no comments from the WP’s leader) • Resources (M+P) for the Operation Phase estimated (number and competencies for test benches operation and analysis) – financing to be discussed at next Coordination c. ttee meeting (FAIR additional contribution) Coordination meeting - 20140618 L. Serio 34
Project Status and News 3/3 • NEW REQUESTS COMING FROM FAIR: – Testing of energy buncher at the end of the series tests: heavy (more than 90 t) magnets, about 5 – CERN to provide the QPS Coordination meeting - 20140618 L. Serio 35
Activities for the short term • PBS and WBS at least at level 3 (4 for utilities) preparation (draft in July 2014) • Detailed schedule at same level than WBS ready in September 2014 • Resource loaded schedule ready in October 2014 • For cooling water and cryo (long lead items) schedule and resource loading at least at level 3 by July 2014 • Interface sheets between systems and with client (FAIR magnets) drafted by July 2014 • All the above coordinated/implemented by David with your (active) support • We can provide template and example if needed Coordination meeting - 20140618 L. Serio 36
Individual WPs report on activities • • • • Cryogenics: Antonio Perin Magnetic measurements – Stephan Russenschuck Test Facility: Marta Bajko Power Converter: Hugues Thiesen QPS: Reiner Denz Energy Extraction: Knud Dahlerup-Petersen Cooling Water: Michele Battistin Platforms&struct. : Mats Willhelmson Electrical Power and distribution: Rene Necca Industrial Controls: Philippe Gayet Yvon Muttoni: Integration WP leader Handling and transport: Ingo Ruhel Survey: Dominque Missiaen Coordination meeting - 20140618 L. Serio 37
Preparation of CERN – FAIR coordination meeting Wednesday, 25 June 2014 o 08: 30 - 08: 40 Introduction 10' Speaker: Jose Miguel Jimenez 10‘ o 08: 40 - 09: 00 Update on SFRS procurement Speaker: Martin Winkler / Pierre Schnizer 15'+5‘ o 09: 00 - 09: 40 Progress Speaker: Luigi Serio 30'+10‘ o 09: 40 - 10: 00 Coffee and construction 20' report on the test facility project, design and construction 40' break o 10: 00 - 10: 30 Operation phase technical Speakers: Pierre Schnizer and Luigi Serio 20'+10‘ o 10: 30 - 11: 00 Review Speaker: Luigi Serio 20'+10‘ requirements, testing plan, resources and cost estimates 30' of action list 30' o 11: 00 - 11: 30 New requests 30' Speaker: Oliver Kester 20'+10‘ o 11: 30 - 11: 45 Issues Speaker: All and open points 15' o 11: 45 - 12: 00 Summary, o 12: 00 - 13: 30 Lunch ( Restaurant 2 ) o 14: 00 - 15: 00 Visit Speaker: Luigi Serio action plan and next meeting 15‘ of the test facility area Coordination meeting - 20140618 L. Serio 38
AOB Coordination meeting - 20140618 L. Serio 39
Meeting scheduling • Monthly coordination meeting with all WP leaders – 1 h 30 – prepare slide on status report and issues – report with EVS as soon as implemented – Chaired by Luigi; scientific secretary David Hay • Regular weekly meeting as required with individual WPs and among WP (please invite David and myself) • Minutes and documentation in EDMS • Share point to be created • Next meeting early July to report mainly on c. tte meeting Coordination meeting - 20140618 L. Serio 40
references • EDMS: https: //edms. cern. ch/nav/P: FAIR 000001263: V 0/P: FAIR-000002179: V 0/TAB 3 • Project Plan (contains all up to date information): available in my public (weekly updated) or in EDMS for the approved version Coordination meeting - 20140618 L. Serio 41
Proposition for lay-out of test area Coordination meeting 20140618 L. Serio 43
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