GROUP SCENE VERSION TYPE SAFE BOLTING THE SAFE

GROUP SCENE VERSION TYPE SAFE BOLTING THE SAFE HANDLING AND OPERATION OF MODERN POWERED TORQUING TOOLS Produced by

GROUP SCENEFOLLOW VERSION TYPE ALWAYS CURRENT COMPANY AND LOCAL SAFETY RULES AND PROCEDURES WHEN PERFORMING ANY OF THE WORK DESCRIBED IN THIS PRESENTATION. The following material is intended to make you aware of the commonly accepted and recognized principles and methods used in assembling bolted joints. However, every possible application of these methods cannot be foreseen and these general guidelines do not supersede any other 2 applicable rules or regulations.

GROUP SCENE VERSION TYPE World’s Largest Manufacturer of Precision Bolting Tools 10 to 1… HYTORC’s vs any other brand Hundreds of Industries Thousands of Applications

GROUP SCENE VERSION TYPE SAFETY MISSION STATEMENT As the world leader in precision industrial bolting technology Hytorc endorses the improvement of bolting safety and commits to: • Lead the industry by example through innovative tool designs and safety-sensitive methods. • Promote safety as the primary justification for customers to invest in its products. • Educate its customers, their employees and contractors, and the general public in why and how to improve safety in their bolting operations regardless of their tooling choices. • Influence business associations, training schools, safety departments, government and industrial standards agencies to adopt and require safer bolting practices for their constituents.

GROUP SCENE VERSION SAFE BOLTING TYPE THANK YOU FOR PURCHASING TABLE OF CONTENTS HYDRAULIC WRENCHES SQUARE-DRIVE TOOLS ELECTRIC PUMPS AIR PUMPS TIPS AND TROUBLESHOOTING NEW TOOLS & ACCESSORIES LIMITED-CLEARANCE TOOLS SYSTEM OPERATION SOCKET SAFETY HYDRAULIC PUMPS SAFELY USING THE TOOLS CHARTS AND HELPS Click an item to view or use the space bar to advance

GROUP SCENE VERSION TYPE NOW LET’S REVIEW THE TOOLS

GROUP SCENE VERSION TYPE Use Personal Protective Equipment

GROUP SCENE VERSION TYPE Many Kinds of Bolting Tools s n u g t c a p im te ns io ne rs s r e t a e Hydraulic Wrench h t l o b ch eate r ba rs

GROUP SCENE VERSION TYPE Modern Hydraulic Wrenches • POWER IN A SMALL SIZE • PRECISE CONTROL AND REPEATABILITY • VERSATILITY

GROUP Two Basic Styles SCENE VERSION TYPE Square Drive Socket Style Wrench with Adjustable Reaction Arm Narrow Clearance Style with Interchangeable Ratcheting Links

GROUP SCENE VERSION TYPE Choosing The Right Wrench DOES IT FIT? DOES IT HAVE ENOUGH POWER? Click here to return to Table of Contents, or use the space bar to advance

GROUP The Square Drive Wrench SCENE VERSION TYPE

SCENE VERSION TYPE Torque Ranges by Wrench Size GROUP A-20 RECCOMENDED MAX TORQUE A-10 A-5 A-3 MAX TORQUE MAX RESERVE RES. A-1 1 K 5 K 10 K Click here to return to Table of Contents, or use the space bar to advance 15 K 20 K Torque in 000’S FT/LBS

GROUP SCENE VERSION TYPE Narrow Clearance Wrench

GROUP The SCENE same rules. TYPE apply to the VERSION torque ranges of the Narrow Clearance Wrenches S-22 RECCOMENDED MAX TORQUE S-14 S-8 S-4 MAX TORQUE MAX RESERVE RES. S-2 2 K 7 K 15 K Click here to return to Table of Contents, or use the space bar to advance 15 K 20 K Torque in 000’S FT/LBS

GROUP Questions for Review SCENE VERSION TYPE • The power output of a hydraulic wrench depends on the diameter of its piston and what other factor? How is that power regulated and controlled? Output power is function of the diameter of the piston and the pressure per square inch of hydraulic fluid. The pressure is controlled by adjusting the pressure regulator on the pump. • How does one change the direction of a square drive wrench from tighten to loosen? Remove the drive and place it in the opposite side of the wrench. • How does one change the direction of a narrow clearance wrench from tighten to loosen? Turn the wrench over. Click here to return to Table of Contents, or use the space bar to advance

GROUP Questions for Review SCENE VERSION TYPE True or False • To minimize “side loading” of a stud, the reaction arm of the tool should rest in the same plane as the nut? True: The reaction arm should abut a solid surface in the same plane as the nut, or as close as possible. • Why is it generally a good practice to use only up to about ¾ of the capacity of a wrench to tighten? Generally it will take more power to break a nut or bolt loose than it did to tighten it. In order to use the same wrench for both, it is usually advisable to not use the entire capacity of the wrench to tighten. Click here to return to Table of Contents, or use the space bar to advance

GROUP VERSION TYPE Principles & Types of Hydraulic Pumps SCENE Click here to return to Table of Contents, or use the space bar to advance

GROUP SCENE VERSION TYPE Electric Powered Pumps Click here to return to Table of Contents, or use the space bar to advance

GROUP Air Powered Pumps SCENE VERSION TYPE Click here to return to Table of Contents, or use the space bar to advance

GROUP System Operation SCENE VERSION TYPE Click here to return to Table of Contents, or use the space bar to advance

GROUP Questions for Review SCENE VERSION TYPE True or False: • It would be a good idea to use an electric powered hydraulic pump in an oil refinery because compressed air is not usually available. False. Most refinery vessels contain flammable liquids or gases. Use of electric motors is not a good idea. An air powered pump is preferred. • Setting an accurate pump pressure is more important for tightening or for loosening? Tightening. Loosening only requires enough pressure to break the nut loose but accuracy is not important.

GROUP Questions for Review SCENE VERSION TYPE • Can I tell by looking, if the hydraulic oil is still serviceable? How? Yes. Generally if the oil is clear and amber colored it is good. • Which is the appropriate way to set pump pressure? • Lower to higher • Higher to lower • It doesn’t matter Lower to higher. This has to do with how gauges accurately measure pressure. Click here to return to Table of Contents, or use the space bar to advance

GROUP SCENE VERSION TYPE SAFELY OPERATING HYDRAULIC TORQUE WRENCHES (SELECT TYPE OF WRENCH) AVANTI (SQUARE DRIVE) WRENCHES STEALTH (NARROW CLEARANCE) WRENCHES Click here to return to table of contents

GROUP SCENE VERSION TYPE Safely Operating a Hydraulic Wrench

GROUP SCENE VERSION TYPE TOR QUE Bolt RT f or B -7 S T Dia. 1" CHA Nut A/F 1 -5/8 1 -1/4 UDS Torq " 876 " 2 " 1 -1/2 11 " 23/8“ 1 -3/4 " 23 2 2" 2 4735 3 -1/2 2 -1/2 “ " 3 -7 /8" ue (F 7069 1006 4 1380 6 t/Lb s)

GROUP SCENE VERSION TYPE Tightening this nut and bolt 1 -1/4” B-7 stud TORQUE CHART for B-7 STUDS Bolt Dia. 1" 2” Nut 1 -1/4" Nut A/F 1 -5/8" 2" 1 -1/2" 2 -3/8“ 1 -3/4" 2 -3/4“ 2" 3 2 -1/4" 2 -1/2" Torque (Ft/Lbs) 876 1165 5 1165 lbs. 7069 10064 3 -7/8" t o o 1 f 13806

GROUP VERSION SETTINGSCENE PUMP PRESSURE TYPE Pressure-Torque Chart 4, 000 PSI = 1166 Ft. Lbs Outer Scale – PSI Inner Scale - BAR USING AVANTI-3 TOOL DESIRED TORQUE = 1165 FT/LBS PRESSURE = 4, 000 PSI

GROUP VERSION TYPE Safely Operating a Hydraulic Wrench SCENE Click here to return to Table of Contents, or use the space bar to advance

GROUP SCENE VERSION TYPE Safely Operating a Narrow Clearance Hydraulic Wrench

GROUP SCENE VERSION TYPE TOR QUE Bolt RT f or B -7 S T Dia. 1" CHA Nut A/F 1 -5/8 1 -1/4 UDS Torq " 876 " 2 " 1 -1/2 11 " 23/8“ 1 -3/4 " 23 2 2" 2 4735 3 -1/2 2 -1/2 “ " 3 -7 /8" ue (F 7069 1006 4 1380 6 t/Lb s)

GROUP SCENE VERSION TYPE Tightening this nut and bolt 1 -1/4” B-7 stud TORQUE CHART for B-7 STUDS Bolt Dia. 1" 2” Nut 1 -1/4" Nut A/F 1 -5/8" 2" 1 -1/2" 2 -3/8“ 1 -3/4" 2 -3/4“ 2" 3 2 -1/4" 2 -1/2" Torque (Ft/Lbs) 876 1165 5 1165 lbs. 7069 10064 3 -7/8" t o o 1 f 13806

GROUP VERSION SETTINGSCENE PUMP PRESSURE TYPE Pressure-Torque Chart 6, 200 PSI = 1166 Ft. Lbs Outer Scale – PSI Inner Scale - BAR USING STEALTH-2 TOOL DESIRED TORQUE = 1165 FT/LBS PRESSURE = 6, 200 PSI

VERSION TYPE Safely Operating a Narrow-Clearance Hydraulic Wrench GROUP SCENE Click here to return to Table of Contents, or use the space bar to advance

GROUP Questions for Review SCENE VERSION TYPE True or False • The wrench will stall when it has reached the target torque corresponding to the preset pressure? True. It is not necessary to watch the gauge or to stop advancing the pump at a certain pressure. • If 2500 p. s. i. will produce 300 ft/lbs of torque with a given wrench, how much torque will result at 7500 p. s. i. with that same wrench? 900 ft/lbs. The relationship between pressure and torque is essentially linear, allowing you to interpolate values in the pressure/torque table. • A nut won’t come loose at the same pressure it was tightened with. What should be done? What if it doesn’t move at 10, 000 p. s. i. ? Turn up the pressure. You will need a larger wrench with more power. Click here to return to Table of Contents, or use the space bar to advance

GROUP SCENE VERSION THANK YOU ! TYPE Click here to return to table of contents

GROUP SCENE VERSION TYPE TIPS AND TROUBLESHOOTING • PUMP MOTOR "CLICKS" BUT WON'T START • PUMP MOTOR RUNS BUT WON'T BUILD PRESSURE • PUMP PRESSURIZES BUT TOOL WON'T ADVANCE • AIR MOTOR RUNS SLOWLY OR PUMP WON'T CYCLE • PUMP WON'T BUILD FULL PRESSURE OR NEEDLE BOUNCES • TOOL LOCKED ON Click on an item to view or press space bar to advance Click here to return to table of contents

GROUP SCENE VERSION TYPE TIPS AND TROUBLESHOOTING (ELECTRIC PUMP MOTOR “CLICKS” BUT WILL NOT START) • PROBLEM: – ELECTRIC PUMP MOTOR WILL NOT START BUT YOU CAN HEAR A “CLICK” WHEN THE REMOTE IS PRESSED • PROBABLE CAUSES/CURES: – INSUFFICIENT VOLTAGE/AMPERAGE DELIVERED • CHECK VOLTAGE AND MAKE SURE ON 20 AMP CIRCUIT • ELIMINATE EXTENSION CORDS OR ENSURE AT LEAST 12 GAUGE CORD IS USED – LOOSE WIRE IN REMOTE CONTROL OR CIRCUIT BOX • CONSULT YOUR ON-SITE ELECTRICIAN • CALL YOUR SALES REP, OR 1 -800 -367 -4986 FOR ASSISTANCE OR FURTHER DIAGNOSIS Click here to return to TIPS Or press space bar to advance

GROUP SCENE VERSION TYPE TIPS AND TROUBLESHOOTING (PUMP WILL NOT BUILD PRESSURE) • PROBLEM: – PUMP MOTOR RUNS BUT WILL NOT BUILD PRESSURE ON THE GAUGE • PROBABLE CAUSES/CURES: – NO OIL IN THE PUMP • CHECK OIL AND REFILL IF NEEDED – DO NOT RUN DRY! – GAUGE CONNECTOR LOOSE • CHECK AND RE-TIGHTEN GAUGE CONNECTOR – DAMAGE TO ELECTRIC SOLENOID OR AIR VALVE – LOOSE WIRE IN REMOTE CONTROL OR DAMAGE TO AIR CAPILLARY TUBES • CALL YOUR SALES REP, OR 1 -800 -367 -4986 FOR ASSISTANCE OR FURTHER DIAGNOSIS Click here to return to TIPS Or press space bar to advance

GROUP SCENE VERSION TYPE TIPS AND TROUBLESHOOTING (PUMP PRESSURIZES BUT TOOL WON’T ADVANCE) • PROBLEM: – PUMP PRESSURIZES, HOSES STIFFEN BUT TOOL WON’T MOVE) • PROBABLE CAUSE: – ONE OR MORE OF THE CHECK-BALL CONNECTORS HAS LOOSENED OR WAS NOT TIGHTENED FULLY • CURE: – RE-CHECK THE TIGHTNESS OF THE CONNECTORS BOTH AT TOOL AND AT THE PUMP – PUSH THE HOSE INTO THE COUPLING AND FINGERTIGHTEN THE THREADED COLLAR. DO NOT USE TOOLS, AS YOU WILL BEND THE COLLAR AND MAKE FUTURE CONNECTIONS DIFFICULT! Click here to return to TIPS Or press space bar to advance. Slide 5

GROUP SCENE VERSION TYPE TIPS AND TROUBLESHOOTING (AIR PUMP RUNS SLOWLY OR WILL NOT RELEASE PRESSURE) • PROBLEM: – AIR PUMP BUILDS PRESSURE VERY SLOWLY OR WILL NOT RELEASE PRESSURE WHEN THE BUTTON IS RELEASED • PROBABLE CAUSES/CURES: – LOW AIR PRESSURE OR VOLUME • ENSURE 100 PSI - ¾” MIN. AIR LINE - 50 CU. FT. /MINUTE FLOW – AIR LEAKS OR RESTRICTIONS • CHECK AIR CONNECTIONS, HOSES AND F. R. L FOR PROBLEMS – MUFFLER CLOGGED • UNSCREW MUFFLER AND CLEAN • CHECK FOR FROZEN WATER VAPOR IN COLD WEATHER, IF SO ENSURE THAT F. R. L IS CLEAR AND OPERATING PROPERLY • EVACUATE AIR SUPPLY HOSE OF AIR OR WATER BUILDUP Click here to return to TIPS Or press space bar to advance

GROUP SCENE VERSION TYPE TIPS AND TROUBLESHOOTING (PUMP WON’T BUILD FULL PRESSURE OR NEEDLE BOUNCES) • PROBLEM: – PUMP WON’T BUILD FULL 10, 000 PSI OR NEEDLE WILL NOT HOLD STEADY AT THE PRE-SET PRESSURE • PROBABLE CAUSES/CURES: – EXTERNAL OIL LEAK • CHECK FOR ANY ESCAPING OIL FROM PUMP, CONNECTORS, HOSES OR – INTERNAL OIL LEAK IN EITHER TOOLS OR PUMP • DISCONNECT THE HOSE FROM THE PUMP. IF PROBLEM GOES AWAY THEN THE LEAK IS IN THE TOOL • IF PROBLEM PERSISTS, INTERNAL PUMP SEALS ARE LEAKING • CALL YOUR SALES REP, OR 1 -800 -367 -4986 FOR ASSISTANCE OR FURTHER DIAGNOSIS Click here to return to TIPS Or press space bar to advance

GROUP VERSION TYPE TIPSSCENE AND TROUBLESHOOTING (TOOL LOCKED ON) • PROBLEM: – AFTER TORQUING, TOOL IS LOCKED ON AND CAN’T BE REMOVED • PROBABLE CAUSE: – TORSION BUILDUP IN THE BOLT IS PUSHING AGAINST THE REACTION PAWL IN THE TOOL (NOTE: THE REACTION PAWL ENABLES THE TOOL TO REACH FULL TORQUE ON THE BOLT IN SPITE OF TORSION OR WIND-UP) • CURE: – WITHOUT CHANGING THE PUMP PRESSURE, START THE PUMP AND HOLD DOWN THE PUMP REMOTE BUTTON DRIVING THE TOOL FORWARD – WHILE HOLDING THE BUTTON DOWN, LIFT AND HOLD THE REACTION PAWL LEVER OR SLIDE – RELEASE THE REMOTE BUTTON, THE TOOL WILL RELAX AND COME OFF WITHOUT A PROBLEM Click here to return to TIPS

GROUP SCENE VERSION TYPE CHARTS AND RESOURCES • TORQUE CHARTS • ’PRESSURE-TO-TORQUE’ CHARTS • FLANGE PATTERN CALCULATOR • WWW. HYTORC. COM (Must be connected to Internet for these links ) • ADDITIONAL TRAINING AND ASSISTANCE Click here to return to table of contents

GROUP SCENE VERSION TYPE PRESSURE-TORQUE CONVERSION CHARTS AVANTI (SQUARE DRIVE) WRENCHES STEALTH (NARROW CLEARANCE) WRENCHES Click here to return to RESOURCES

GROUP SCENE VERSION TYPE TORQUE CHARTS • UN (unified national) “inch” bolts – Torque in Foot-Pounds • Metric (ISO) bolts – Torque in Newton-meters Click here to return to RESOURCES

GROUP SCENE VERSION TYPE NEW TOOLS & ACCESSORIES • THE LOAD DISC© IN ACTION • THE CLAMP© IN ACTION • THE FLIP-GUN© IN ACTION Click here to return to table of contents