GRG Polydynamics Pvt Ltd Plastic Injection Molding facility

GRG Polydynamics Pvt. Ltd. Plastic Injection Molding facility www. grgpolydynamics. com Ver. 01 - 06/2017

Introduction GRG Polydynamics Pvt. Ltd. is a part of professionally managed group of companies with a turnover of over 100 Cr. , and three decades of business endeavors. GRG Polydynamics is the plastic division started in the year 2011 to serve the niche automotive customers in and around Chennai and abroad. Our group companies range of products including super critical engineering components are exported around the globe with a major presence. in North America and Europe Vision: Establish a world class facility with systems in place to make range of products and processes and cater to world class customers.

About Us Global presence Automotive, Electronics. Precision injection molded components. sub-assemblies World Class equipments 12, 000 Sq. Ft. facility Team of Experts Headed by M. S in Industrial Engineering, USA. 5 S systems in place Quality & Delivery

Organization Chart Managing Director Operations HR / Admin CA / QC Stores Sales Planning Production Maintenance Mould / Machine Supervisor/ / Operator Purchase / VD Accounts

Started Supplying Automobile Parts to Nissan, Ford, Maruthi Udyog, Hyundai Obtained ISO 9001: 2000 Certification 2017 Established new businesses with Samsung through SH Electronics 2014 Company Incorporated with Three Injection molding Machines. 2013 Milestones 2012 2011 M Higher Capacity Machines Installed Obtained ISO/TS – 16949 – 2009 Certification

Infrastructure 12000 sq ft production area Ferromatik Milacron Injection Moulding Machines 150 Ton / 250 Ton / 350 Ton / 660 Ton - 2 Closed Finished goods storage with FIFO system in place. Mould storage with visual mould status in a closed cabin to ensure mould safety.

Facilities Quality lab & training hall Online SPC monitoring Each Machine is equipped with Online SPC monitoring. Dimension critical components are monitored continuously. Every hour five parts are checked for dimensions and fed in to the SPC system and is visually available for monitoring. This data is stored and is helpful for traceability of any defect

Facilities Online Production monitoring The system is fitted with an hourly visual and audio alarm system which prompts the continuous monitoring of hourly production and ensure Planned Vs Actual. Production management tools Standard Units Per Hour Total part list Weekly dispatch plan Monthly dispatch plan Packing Standard Daily rejection details Monthly rejection details Customer complaint Special Characteristics

Facilities ERP System The whole plant is connected by LAN and each department is interconnected by ERP system. Departments status available in ERP Production Quality Purchase/Sales Raw Material Finished goods HR Mould correction Most of the mould corrections are made inhouse. And all moulds are periodically maintained as per the schedule.

What We Do Services We offer complete solution from mould making to delivering the customer with subassemblies Concept / Design Advantage Prototype Quick turnaround time Tool / Mould Making On time delivery Customer specific operations Mass Production Each product undergoes stringent Screen Printing, Ultrasounic welding & Assemblies quality control through online SPC monitoring. Final Inspection & Testing Packaging Dispatch

Performance Inhouse PPM 1200 1000 800 787 712 600 REJECTION IN PPM 1400 1000 912 815 860 749 800 600 400 200 0 17 ап р17 м ай -1 7 ию н 17 ию л 17 ав г-1 7 се н 17 ок т-1 7 но я 17 де к 17 ар м в- фе 2 016 ян в 2 015 -1 7 0 17 0

2 015 2 016 0 17 -1 7 17 к- де 17 но я- 7 -1 7 н 1 ок т се -1 7 17 л- н 1 м ай 7 0 ап р- 0 17 0 ав г 0 ию 0 ар - 5 м 0 6, 66 17 10 в- 15 фе 20 15 REJECTION IN PPM 20 -1 7 25 ян в Performance Customer PPM 30 30 25 10 5

Performance ON TIME DELIVERY PERFORMANCE - 2017 120 100 TARGET - 85% 120 100 100 PERCENTAGE 80 60 100 100 80 60 40 40 20 20 17 к- де 17 7 но я- -1 ок т 7 н 1 се -1 7 ав г 17 л- 7 ию н 1 ию -1 7 м ай 17 ап р- м ар - 17 17 в- фе 2 016 ян в 2 015 -1 7 0 0

Performance OEE DETAILS - 2017 100 83 86 90 84 85 84 83 84 80 80 70 70 OEE % 60 60 50 50 40 40 30 30 20 20 10 2 015 2 016 Turnover Year 2013 2014 2015 2016 Sales 5. 07 Cr 9. 3 Cr 10. 01 Cr 9. 87 Cr к 17 де 17 но я- 7 7 -1 ок т н 1 се ап р17 м ай -1 7 ию н 17 ию л 17 ав г-1 7 17 ар - м фе -1 7 ян в 0 17 0 10 в- 90 TARGET - 85%

Customers Certification

Products

Products

Contact Us K 1, 7 th cross street, Ambattur Industrial Estate, Chennai-600058. +91 -875 -445 -3333 bvk@grgpolydynamics. com www. grgpolydynamics. com