Greenleaf Ring Max Tooling Systems Ring Max Tooling

Greenleaf Ring Max Tooling Systems ® ™

Ring Max Tooling Systems ™ • Overview of the Ring Max system – What is a ring groove? – Application – Beginnings to current line TM • New Ring Max designs – Greenleaf Ring Max 3 Milling cutters – Greenleaf Ring Max 2 Milling cutters – Greenleaf Ring Max STX stick tools TM TM • Ring Max 3 application data TM • Opportunities for you and your customers

Overview of the Ring Max System TM What is a ring groove? An API (American Petroleum Institute) specified groove used in the oil and gas industry that is machined in the face of 2 mating surfaces (flanges) to accept a metallic ring that forms the seal when assembled.

Overview of the Ring Max System TM 625 Inconel weld overlay around each connection area Large Valve Bodies for the deep sea oil industry

Overview of the Ring Max System TM American Petroleum Institute (API) standard grooves “R” ring gasket “RX” ring gasket “BX” ring gasket

Overview of the Ring Max System TM “R” ring gasket M 8, Model R oval is a standard ring joint gasket designed for flanges with standard ring joint grooves. M 9, Model R octagonal is a standard ring joint gasket designed for flanges with standard ring joint grooves.

Overview of the Ring Max System TM “RX” ring gasket M 12, Model RX is a ring joint gasket for pressures up to approximately 700 bar. This model is characterized as “pressure energized”, the outer sealing surfaces form the first contact with the flanges. Higher pressure causes increased gasket stress, improving the efficiency of the seal. RX seals are interchangeable with the R model groove.

Overview of the Ring Max System TM “BX” ring gasket M 11, model BX is a ring joint gasket for very high pressures (up to 1500 bar). This gasket is suited only for API -type BX flanges and grooves. BX gaskets incorporate a pressure balance hole to ensure equalization of pressure.

Overview of the Ring Max System TM Ring gaskets Ring gasket materials vary dependant on the environment they are used in. Basic materials: Carbon Steel Stainless Steel 316 L, 316 Ti, 321 304, 304 L, 309, 316, Nickel 200 Incoloy 600, 825 Monel 400 Hastelloy B 2, C 276

Typical Groove Specifications Holding +/-. 002 (. 05 MM) on critical dimensions

Overview of the Ring Max System TM The original Ring Groove Concept BX-169 (2001)

Overview of the Ring Max System TM One Chamfer Insert 6. 957 Cutting Diameter One Grooving Insert Old method to mach Groove: Approximately 35 -45 minutes to machine BX-169 Ring Groove New machining parameters using WG-300 in a special Head: Speed: 1, 600 SFM (488 M/Min) 28 Second Feed: . 0012”/rev (. 03 MM/rev) Concept sold to many company's around the world. Time in Cut

Overview of the Ring Max System TM Face is milled with a standard Greenleaf ® C 4 Cutter for larger diameters or positive style cutter for smaller diameters using WG-300 Machining the ring groove

Overview of the Ring Max System TM Weld overlay before machining Face is milled with a standard Greenleaf ® C 4 Cutter for larger diameters or positive style cutter for smaller diameters using WG-300 Groove is machined with BX, RX, or R style Ring Max Cutter TM

Shanks ANSI-40 ANSI-50 Modified BT-40 BT-50 Big Plus BBT-50 Capto C 5 Capto C 6 Capto C 8 HSK-100 ISO-50 SK-50 Modified Big Plus SK-50 NMTB-50 #5 Morse Taper BX Grooves BX-150 Pre-Clad BX-151 Pre-Clad BX-152 Pre-Clad BX-153 Pre-Clad BX-154 Pre-Clad BX-155 Pre-Clad BX-156 Pre-Clad BX-157 BX-169 Pre-Clad BX-170 R Grooves R-12 R-14 R-15 R-16 R-18 R-19 R-20 R-23 R-24 Pre-Clad R-27 R-31 R-35 Pre-Clad R-37 Pre-Clad R-39 R-44 R-45 R-46 Pre-Clad R-49 R-50 R-54 Pre-Clad RX Grooves RX-24 RX-35 RX-46 RX-201 RX-205

First generation Ring Max Design TM 306 Different Variations!

Overview of the Ring Max System TM • Reduce Ring Groove cut times in Inconel 625 clad material to less than one minute using Greenleaf ® WG-300 ceramic inserts! • Available for machining Stainless Steel with carbide grade G-915 • Available for machining Alloy Steel with carbide grade GA-5036 • Most BX, R and RX ring groove sizes are available in multiple shank configurations. • Since the beginning of the Ring Max. TM program, we have sold over 700 Ring Max. TM cutters.

Questions?

Based on the many variations and success of this cutter ® design, Greenleaf has designed the next generation of Ring Max cutters for ease of use and to increase your productivity. TM

New Ring Max Cutting Systems TM • Greenleaf Ring Max™ 3 – – – Cutter design and nomenclature Shank information and nomenclature Ring Max™ 3 connection system Assembly and disassembly Mounting specifications Component design and nomenclature • Greenleaf ® Ring Max™ 2 – Cutter design and nomenclature • Greenleaf ® STX stick tooling – Holder design and nomenclature

Greenleaf ® Ring Max 3 System TM A NEW, outstanding tool to increase your productivity in the oil field industry

Greenleaf ® Ring Max 3 System TM

Greenleaf ® Ring Max 3 System TM

Greenleaf ® Ring Max 3 System TM

Greenleaf ® Ring Max 3 System TM Shanks

Greenleaf ® Ring Max 3 System TM Shanks

Greenleaf ® Ring Max 3 System TM Standard Ring Max front end Industry standard shanks Parlec PC-7 connection

Parlec PC-7 connection assembly and disassembly

A cross pin is used to help in the alignment of the PC screw and transmits the extreme forces encountered in cutting. Tightening of the PC screw results in line contact seating with high repeatable precision, . 0002” (. 0051 MM) on diameter.

Other Features: Grooving Cartridge specifically designed for next generation Ring Max™ Redesigned wedge for maximum security Universal clamps for each Groove group

Other Features: Grooving Cartridge System

Other Features: Grooving Cartridge System 3 Components!

Old Grooving Cartridge System Many Components!

Other Features: Wedge Design

Other Features: Universal Clamping System

Other Features: Chamfer Cartridge

Other Features: Inserts

Other great tools to increase your productivity in the oil field industry!

Greenleaf Ring Max 2 System ® TM

Greenleaf Ring Max 2 System ® TM

Greenleaf Ring Max 2 System ® TM

Greenleaf Ring Max 2 System ® TM

Greenleaf Ring Max STX Series Stick Tooling ® TM

Greenleaf Ring Max Stick Tooling ® TM

Greenleaf Ring Max Stick Tooling ® TM

Greenleaf Ring Max Order Sheet ® TM

Questions?

Greenleaf Ring Max System Review ® TM • There is now an easy-to-follow system for the defining and ordering of the Ring Max™ System. • The Ring Max™ 2 & 3 are redesigned for maximum security and performance to be more in line with today's technology. • We can now offer a large range of cutters and shank options with the new Ring Max™ 3. • There will now be more availability and reduced lead times with the redefined Greenleaf ® Ring Max™ system. • With the Greenleaf ® Ring Max™ order sheets, you can define what the customer requires and send in the information for a faster quotation turn around.

GREENLEAF ® RING MAX 3 TM Technical Data International Sales Conference July 2012

Greenleaf Ring Max 3 Technical Data ® TM • 2 Piece Ring Max™ design • Allows for multiple spindle mounts • Gives more versatility to smaller Sub – Contract machine shops • High accuracy of repeatability • More integration allowing customers to use on all available machines • Cost effective, efficient solutions for shank or head replacement in event of damage.

Where Does This Tool Fit Into The Marketplace? • Imagine a subcontract machine shop manufacturing Oil & Gas equipment machining API ring grooves with : • 2 x VMC’s with HSK-100 spindle mounts • 3 x HMC’s with Cat 50 spindle mount • 1 x VMC with BT-50 spindle mount • 2 x Turn / Mill machines with DIN 69871 -1

Problems Presented By The Shop Manager: • Too many machines with different back ends • Too much investment required to be able to run on all machines • Not enough ring grooves being machined to warrant tooling up all machines

The Solution: Greenleaf Ring Max 3 ® TM

The Test: The customer prepared a test block with 14 test ports welded up

Cutters Tested: BX 150 & BX 152 Back End – DIN 69871 -1 50 Taper

How We Ran The Test: 1 3 5 2 4 6 7 8 9 10 11 12 13 14 BX 152 – Test No’s 1, 2, 5, 7, 9, 11, 13 BX 150 – Test No’s 3, 4, 6, 8, 10, 12, 14 • We ran the above 2 tools as detailed on the ports above • We had 2 x back ends and after each groove we changed the back end • We machined 1 off each size with existing tooling to bench mark ovality & tolerance

The Results: Customer: Date: March 14 th 2012 Cust Add: - Contact: - Initials: WPL Part name: Drawing: - Machine: - G&L Max RPM 3000 RPM Machine Details: - HBM Coolant / Air: - Coolant Material: - Inco 625 Clad Hardness: - Un Known Test Block Operation: - Mill Ring Grooves Condition: - Clean Skimmed Face Insert: - BX 150 427853 WG 300 BX 150 Cutter 69491 Back End: - Integral DIN 69871 50 BX 150 Cutter 601194 Back End: - G-D 50 -BCPC 76 Insert: - BX 152 Cutter 69492 Back End: - Integral DIN 69871 50 Insert: - BX 152 Cutter 600702 Back End: - G-D 50 -BCPC 76 Insert: - BX 150 427853 WG 300 BX 152 247668 WG 300 The above shows the cutters tested with cutting conditions and parameters used Cutter Speed m/min SFM Speed Feed RPM mm/ Rev BX 150 457 1500 1979 BX 152 457 1500 1686 Feed IPR 0. 356 0. 0014" 0. 36 0. 0014"

Test no. Cutter Back End Actual Groove Dia. Used mm Inch Actual Groove Depth mm Actual Groove Depth Inch Actual Groove Width mm 1 BX 152 INTEGRAL 86. 335 3. 399 6. 070 0. 239 12. 700 2 BX 152 No 1 86. 309 3. 398 6. 071 0. 239 12. 675 3 BX 150 INTEGRAL 73. 418 / 73. 279 2. 8905 / 2. 8885 5. 791 0. 228 11. 443 / 11. 455 4 BX 150 No 2 73. 5076 / 73. 533 2. 894 / 2. 895 5. 842 0. 230 11. 468 / 11. 481 5 BX 152 No 1 86. 2965 / 86. 3092 3. 3975 / 3. 398 6. 0452 / 6. 0706 0. 238 / 0. 239 12. 6619 / 12. 6746 6 BX 150 No 1 73. 533 / 73. 5711 2. 895 / 2. 8965 5. 867 0. 231 11. 506 7 BX 152 No 2 86. 3346 / 86. 360 3. 399 / 3. 400 6. 172 0. 243 12. 7254 / 12. 7508 8 BX 150 No 2 73. 5457 / 73. 5711 2. 8955 / 2. 8965 5. 842 0. 230 11. 481 9 BX 152 No 1 86. 3092 / 86. 3219 3. 398 / 3. 3985 6. 096 0. 240 12. 6746 / 12. 6873 10 BX 150 No 1 73. 508 2. 894 5. 867 0. 231 11. 443 11 BX 152 No 2 86. 2711 / 86. 2457 3. 3965 / 3. 3955 6. 045 0. 238 11. 4173 / 12. 6619 12 BX 150 No 2 73. 5203 / 73. 4949 2. 8945 / 2. 8935 5. 893 0. 232 11. 532 13 BX 152 No 1 86. 2838 / 86. 2965 3. 397 / 3. 3975 6. 071 0. 239 12. 6873 / 12. 700 14 BX 150 No 1 73. 4949 / 73. 533 2. 8935 / 2. 895 5. 791 0. 228 11. 4554 / 11. 5316 Max Min Actual Min Groove Groove Dia. Inch Width mm Width Inch Depth mm Depth Inch Dia. mm BX 150 BX 152 2. 897 3. 399 73. 482 86. 233 2. 893 3. 395 11. 532 12. 751 0. 454 0. 502 11. 430 12. 649 Actual Actual Groove Groove Dia. Inch Depth mm Depth Inch Width mm Width Inch 0. 450 0. 498 6. 096 6. 350 0. 240 0. 250 5. 588 5. 842 0. 220 0. 230

Questions?

Greenleaf Ring Max™ System ® • Since the Ring Max™ program beginning we have sold many cutters around the world which has provided proven cost savings to those global customers. • With this now being a standard product offering allowing shorter lead times we will be able to get the cutters to our customers faster. • The Ring Max™ 3 adds versatility to the Ring Max™ line up and testing has proven the 2 piece construction to be accurate and effective. • For those who do not like the Ring Max™ 3 two piece construction we still offer the Ring Max™ 2 one piece construction.

Ring Max™ Opportunities

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