Formulation Characterization of Pellets of Duloxetine Hydrochloride by
Formulation, Characterization of Pellets of Duloxetine Hydrochloride by Extrusion and Spheronization Prof. V. R. Sinha University Institute of Pharmaceutical Sciences, Center for Advanced Studies, Panjab University, Chandigarh INDIA
Objective The objective of the present investigation was to prepare and characterize pellets of Duloxetine hydrochloride by using the technique of extrusion- spheronization.
Pelletization Agglomeration process that converts fine powders of bulk drugs & excipients into small, free-flowing units referred to as pellets.
Rationale for pelletization « Flexibility in dosage form design & development « Improve the safety & efficacy of bioactive agents « Disperse freely in the g. i. t. « Reduce variation in gastric emptying rates « Reduce the inter- & intra-subject variability « Avoid High local concentrations Contd…
« Controlled release pellets an be manufactured « Pellets have a low surface area-to-volume ratio & provide an ideal shape for the application of film coating « Reproducible & uniform fill weights in capsules « Pellets can be made aesthetically appealing « Average transit time of pellets in the intestine can be increased « Pellets are less susceptible to dose dumping
Duloxetine Hydrochloride üCategorized as an antidepressants as dual inhibitor of serotonin and norepinephrine reuptake üThe clinical indications of the drug are major depressive disorder, pain related to diabetic peripheral neuropathy and stress urinary incontinence üDuloxetine HCl is an acid labile drug which requires an enteric coated system Mol. Formula- C 18 H 19 NOS. HCl Mol. Wt. - 333. 88 m. p. - 163 -167 ºC
Pharmacokinetic Parameters of Duloxetine HCl § § § t ½ - about 12 hr (8 to 17 hr). Vd – 1640 l. > 90 % bound to human plasma proteins. Bioavailability- 21% Solubility- 7 mg/ml in water Dose duloxetine HCl equivalent to duloxetine-20 mg, 30 mg, 40 mg, 60 mg.
Plan of Work § Preformulation studies Ø Ø Ø Characterization of drug Solubility of drug candidate Stability indicating assay method (by RP-HPLC) § Preparation of suitable delivery system Ø Choice of Excipients Ø Formulation optimization v Type of Disintegrants v Ratio of Disintegrants v Percentage of coating
§ Evaluation of the Dosage Form ØParticle size (Malvern Metasizer 2000) ØBulk and tapped density ØAngle of repose ØHausner’s ratio HR = t/ b ØCarr's index Ic = ( t – b)/ t × 100 ØFriability ØDissolution
Materials § § § § § Duloxetine Hydrochloride (Duloxetine HCl) Microcrystalline Cellulose (MCC) Crospovidone (CLPVP) Sodium Starch Glycolate Starch Hydroxy Propyl Methyl Cellulose Eudragit L-100 (Acrycoat-L 100) Hydrochloric Acid Tribasic sodium orthophosphate
Preparation of pellets
Mixing Kneading Speed - 2100 rpm Extrusion Speed – 30 rpm Spheronization for 10 min Drying For 3 h at 45°C
Batch specifications of prepared formulations Batch Code Drug MCC Disintegrant Superdisintegrant PM 4% 96% - - CLP 1 4% 86% - Crosspovidone 10 % CLP 2 4% 76% - Crosspovidone 20 % SG 1 4% 86% - Sodium starch Glycolate 10 % SG 2 4% 76% - Sodium starch Glycolate 20 % SS 1 4% 86% Starch 10 % - SS 2 4% 76% Starch 20 % -
Microscopic Evaluation PM CLP 1 CLP 2
SS 1 SG 1 SS 2 SG 2
Batch Code Angle of Repose (degree) 26 ° Flow Rate (g/sec) Hausner’s Ratio PM Mean Particle Size (µm) 766. 99 3. 00 0. 91 CLP 1 830. 15 26 ° 2. 50 0. 94 CLP 2 801. 75 14 ° 2. 50 0. 87 SG 1 863. 19 33 ° 2. 08 0. 90 SG 2 912. 20 33 ° 1. 83 0. 94 SS 1 676. 50 18 ° 3. 63 0. 95 SS 2 707. 75 18 ° 2. 90 0. 94
In vitro dissolution profiles of plain vs. sodium starch glycolate
In vitro dissolution profiles of plain vs. CLPVP
In vitro dissolution profiles of plain vs. Starch
Time (min) Plain Sodium Starch Glycolate 10% Sodium Starch Glycolate 20% CLPVP 10% CLPVP 20% Starch 10 % Starch 20% 1 14. 61 ± 1. 29 7. 55 ± 1. 20 1. 87 ± 0. 37 12. 09 ± 0. 14 13. 80 ± 1. 01 6. 82 ± 0. 56 7. 14 ± 0. 14 5 28. 08 ± 2. 32 16. 60 ± 0. 88 12. 84 ± 0. 78 24. 66 ± 0. 24 30. 92 ± 0. 38 19. 03 ± 0. 62 19. 60 ± 0. 28 10 38. 06 ± 1. 74 25. 95 ± 0. 51 31. 41 ± 1. 59 33. 16 ± 0. 51 45. 14 ± 0. 93 30. 58 ± 0. 15 30. 75 ± 0. 37 15 42. 50 ± 0. 31 32. 67 ± 1. 10 40. 68 ± 1. 46 46. 33 ± 0. 14 55. 62 ± 0. 38 41. 71 ± 0. 50 42. 20 ± 0. 24 30 57. 67 ± 1. 91 48. 92 ± 1. 36 59. 17 ± 0. 73 55. 60 ± 0. 28 67. 53 ± 0. 89 59. 23 ± 0. 50 59. 73 ± 0. 28 45 66. 18 ± 2. 24 59. 90 ± 1. 58 71. 11 ± 1. 23 64. 27 ± 0. 85 74. 24 ± 0. 66 71. 49 ± 0. 25 71. 50 ± 0. 14 60 71. 99 ± 0. 67 66. 32 ± 0. 14 81. 48 ± 0. 62 70. 71 ± 0. 43 82. 11 ± 0. 63 78. 95 ± 0. 23 78. 72 ± 0. 38 120 80. 66 ± 0. 54 75. 94 ± 1. 25 87. 21 ± 0. 52 81. 57 ± 0. 87 83. 30 ± 1. 45 96. 43 ± 0. 50 96. 03 ± 0. 15 180 81. 51 ± 0. 18 79. 04 ± 1. 50 96. 13 ± 0. 64 81. 77 ± 0. 64 83. 99 ± 1. 44 101. 83± 0. 25 102. 08± 0. 79 240 82. 28 ± 0. 84 79. 71 ± 2. 23 96. 41 ± 0. 24 82. 22 ± 0. 88 84. 53 ± 1. 31 100. 93± 0. 15 101. 02± 0. 79 300 82. 64 ± 0. 70 79. 90 ± 2. 15 96. 85 ± 0. 50 82. 34 ± 0. 99 84. 91 ± 1. 48 101. 72± 0. 15 101. 89± 1. 36 360 83. 09 ± 0. 73 80. 34 ± 1. 90 97. 54 ± 0. 36 83. 19 ± 1. 16 85. 04 ± 1. 40 102. 52± 0. 14 102. 61± 0. 94
Susceptibility of Duloxetine Hydrochloride to acidic conditions In acidic conditions, it was found to be highly unstable as 41. 35% degradation was observed in 0. 01 N HCl at 40°C after 8 h.
Duloxetine Chromatogram showing the standard solution and degradation behavior of Duloxetine hydrochloride after refluxing in acidic condition 0. 01 N HCl at 40°C after 8 h
Enteric coated capsules filled with duloxetine HCl pellets
Enteric Coated Capsules vs. Marketed Preparation Dissolution profiles of Eudragit L-100 coated capsules (7% coat weight) Vs Dulane 20 (Sun Pharma)
Summary § The pellet formulation of Duloxetine HCl was developed using MCC with various disintegrants/superdisintegrants § The batch with MCC showed 80. 66 ± 0. 54% drug release after 2 h, which was slightly improved by addition of superdisintegrants. The release profiles with superdisintegrants were not as expected. The amount of drug released in case of CLPVP (20%) after 2 h was 83. 30 ± 1. 45% and in case of sodium starch glycolate (20%) the release was 87. 21 ± 0. 52%. But the batch with 20% of starch showed better results as compared with superdisintegrants as well as plain MCC pellets. In this case the amount of drug release after 2 h was found to be 96. 03 ± 0. 15%.
§ When the drug was exposed to acidic conditions (40°C after 8 h), it was observed that it is highly unstable. The amount of degradation was found to be 41. 35% after RP-HPLC analysis. § As the drug is acid labile, enteric coated capsules filled with pellets were developed, which showed comparative dissolution profile with Dulane 20 (Sun Pharma). § The statistical analysis (Mann-Whitney Rank Sum Test) reveled that there was no significant difference in between the two formulations. The f 2 value for the formulation was found to be 58. 92.
Conclusion The enteric coated capsule containing pellets of duloxetine HCl was developed, which showed comparative dissolution profile with Dulane 20 (Sun Pharma) which will avoid the direct contact of drug and acidic enteric coating polymer. This pellet formulation of the drug will offer distinct pharmaceutical technological advantage over tablet dosage form.
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