FNAL QAQC Summary LCLSII QAQC Workshop Jamie Blowers

FNAL QA/QC Summary LCLS-II QA/QC Workshop Jamie Blowers 19 -Sep-2017

Outline • Incoming Inspection summary data • Traveler summary data • Discrepancy Report summary data • Traveler/work status reports • Recent example of feedback loop • All of the above detail data 19 -Sep-2017 QA/QC Workshop – J. Blowers 2

Incoming Inspection – By the Numbers • 2174 “Routings” received • 817 Inspections completed • 299 Quality Control Reports (QCRs) generated • May indicate something out of tolerance • Often used to convey data (e. g. CMM) to SOTR for review and disposition QCR Disposition Count Use as is 225 Return to Vendor 24 Scrap 1 Other (combo) 36 19 -Sep-2017 QA/QC Workshop – J. Blowers 3

1 20 4 -6 20 141 9 20 4 -1 14 0 20 -12 1 20 5 -1 1 20 5 -2 1 20 5 -3 1 20 5 -4 1 20 5 -5 1 20 5 -6 1 20 5 -7 1 20 5 -8 20 151 9 20 5 -1 1 0 20 5 -1 15 1 20 -12 1 20 6 -1 1 20 6 -2 1 20 6 -3 1 20 6 -4 1 20 6 -5 1 20 6 -6 1 20 6 -7 1 20 6 -8 20 161 9 20 6 -1 1 0 20 6 -1 16 1 20 -12 1 20 7 -1 1 20 7 -2 17 20 -3 1 20 7 -4 1 20 7 -5 1 20 7 -6 1 20 7 -7 1 20 7 -8 17 -9 20 Count Incoming Inspection – Receipts, Inspections, QCRs LCLS-II Material Receipts 250 200 150 100 50 0 Period RFs_received 19 -Sep-2017 QA/QC Workshop – J. Blowers RFs_inspected Count. Of. QCRnum 4

Travelers – By the Numbers • Specification. No 2300 travelers issued Max. Of. Revision. ID Title 464170 464249 464240 464026 464305 464224 464282 333873 464281 464319 464176 464349 464325 464189 464314 464029 464285 333978 333989 333988 333995 333987 333878 464324 333897 333876 464263 6 LCLS-II 1. 3 GHz Nine Cell Dressed and Undressed Cavity 2 K VTS Testing (RFCG) 2 RF Cable Batch – Incoming Quality Control Traveler 5 Preparation and Installation of a Cavity in the Vertical Test Stand (VTS) LCLS-II Incoming Acceptance and Receiving for Cold End Couplers on the CPC 5 Stand (RFCG) 5 LCLS-II 1. 3 GHz Dressed Cavity Incoming Inspection Traveler (RFCG) 3 LCLS-II 1. 3 GHz Dressed Cavity RF Incoming Inspection Traveler (RFCG) 2 LCLS-II 1. 3 GHz Dressed Cavity Incoming Inspection Leak Check Traveler (RFCG) 5 Multi Cell Cavity - RF Measurement Traveler 2 LCLS-II Beam Position Monitor (BPM) Inspection Traveler (RFCG) 2 LCLS-II 1. 3 GHz Magnetic Shielding Incoming Inspection Traveler (RFCG) 9 LCLS-II Cold End Coupler Assembly Traveler - WS 0 (RFCG) LCLS-II 1. 3 GHz Copper Plated Beamline Components - Leak Check and Visual 3 Inspection Traveler (RFCG) 2 LCLS-II 3. 9 GHz HOM Antenna Feedthrough Inspection Traveler (RFCH) 4 LCLS-II Vertical Test (VTS) Preparation of 1. 3 GHz Dressed Cavities 2 LCLS-II 1. 3 GHz Dressed Cavity Incoming Inspection CMM Traveler (RFCG) 3 Vertical Test Preparation of Elliptical Superconducting Radio Frequency Cavities 6 Cryo-Module - RF Measurement Traveler 4 SRF Cavity Optical Inspection Traveler 4 SCRF Undressed Cavity Post-Electropolish Processing 3 SCRF Undressed Cavity Electropolish 3 Centrifugal Barrel Polishing of Nb SRF Cavities Traveler 3 SCRF Undressed Cavity Electropolish Preparation 6 Multi-Cell Cavity - Leak Check Traveler 2 LCLS-II 3. 9 GHz Field Probe Feedthrough Inspection Traveler (RFCH) 7 Multi-Cell Coordinate Measuring Machine (CMM) Measurement Traveler 6 Multi-Cell Cavity Visual Inspection Traveler 4 LCLS-II Splittable Quadrupole Magnet Measurements at MTF (SPQA) 19 -Sep-2017 QA/QC Workshop – J. Blowers Count. Of. Serial. No 173 155 150 147 116 115 103 95 79 72 68 68 56 51 50 48 44 42 36 35 34 33 28 28 23 23 22 5

Count of Travelers Issued Total issued: 2300 19 -Sep-2017 QA/QC Workshop – J. Blowers (all others) 6

19 -Sep-2017 QA/QC Workshop – J. Blowers 2017 -9 2017 -7 2017 -5 2017 -3 2017 -1 2016 -11 2016 -9 2016 -7 2016 -5 2016 -3 2016 -1 2015 -9 2015 -7 2015 -5 2015 -3 2015 -1 2014 -11 2014 -9 2014 -7 2014 -5 2014 -3 2014 -1 2012 -5 2012 -1 2011 -9 2011 -6 2010 -11 2010 -8 2008 -3 Count Travelers Issued by Month LCLS-II Travelers Issued per Month 180 160 140 120 100 80 60 40 20 0 Period 7

Discrepancy Reports – By the Numbers • 349 Discrepancy Reports issued 5 M # of DRs Method 117 Measurement 100 Material 76 (To be dispositioned) 53 Machine 2 Manpower 1 Cryomodule RFCG 001 RFCG 002 RFCG 003 RFCG 004 RFCG 005 RFCG 006 Count. Of. DRNo 43 48 14 18 14 8 • A review of the “Material” DRs shows there were none which were the result of a “failed” incoming inspection 19 -Sep-2017 QA/QC Workshop – J. Blowers 8

DR Counts by Cryomodule and 5 M LCLS-II CM DRs by 5 M 60 50 DR Count 40 30 20 10 0 RFCG 001 RFCG 002 RFCG 003 RFCG 004 RFCG 005 RFCG 006 Cryomodule <> 19 -Sep-2017 QA/QC Workshop – J. Blowers Machine Material Measurement Method 9

Count of DRs per Traveler Total generated: 349 (all others) 19 -Sep-2017 QA/QC Workshop – J. Blowers 10

DRs Issued by Month DRs issued per month 30 25 Count 20 15 10 5 0 2014201520152015201520162016201620162016201620172017201720172017 -11 -4 -5 -6 -7 -8 -9 -10 -11 -1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -1 -2 -3 -4 -5 -6 -7 -8 -9 Period 19 -Sep-2017 QA/QC Workshop – J. Blowers 11

Traveler/Work Status Magnets: https: //vectoroffsite. fnal. gov/Tools/Reports/Include/Traveler. Status. asp? Series List=560&Specification. List=1646, 1605, 1705, 1618&View. Type=1& Sort. List=1 String Assembly: https: //vectoroffsite. fnal. gov/Tools/Reports/Include/Traveler. Status. asp? Series List=557&Specification. List=1521&View. Type=1&Sort. List=1 Coldmass Assembly: https: //vectoroffsite. fnal. gov/Tools/Reports/Include/Traveler. Status. asp? Series List=557&Specification. List=1571, 1594&View. Type=1&Sort. List=1 Cryomodule Assembly: https: //vectoroffsite. fnal. gov/Tools/Reports/Include/Traveler. Status. asp? Series List=557&Specification. List=1595, 1596, 1597, 1598&View. Type=1& Sort. List=1 19 -Sep-2017 QA/QC Workshop – J. Blowers 12

Recent Example of Feedback Loop DR 11282: Connection welded on incorrectly by supplier, discovered after coldmass was connected to string. 19 -Sep-2017 QA/QC Workshop – J. Blowers 13

Feedback Loop • Incoming Inspection Traveler 464315 was modified to include verifying this connection: 19 -Sep-2017 QA/QC Workshop – J. Blowers 14

Detail Data • Detail data are available in many formats • Vector reports • Spreadsheet “dumps” from Vector • Queries linked to spreadsheets • A spreadsheet with a growing number of queries 19 -Sep-2017 QA/QC Workshop – J. Blowers 15