FLO FAB The Flo Fab Story n Established
FLO FAB
The Flo Fab Story: n Established in 1981. n Acquired Menard Leonard Electric & PMA. n Acquired Aqua Profab in 1999. n Acquired Idealco in 2000, including patents, S & T heat exchanger patterns. n 2001 - New online product selection & quoting software – www. flofab. com/partners. asp
New Factory: n n n Opened December 2002 27 000 square feet 3 separate pump fabrication lines 7 manual welding lines 1 robotic welding line 1 heat exchanger line New C&C machine Overhead crane Kaizen method of plant layout 24 000 gallon tank with test bench Close to major highway interchange 3 truck bays situated within reach of
Web-based product selection & quoting system: n Online catalog n Online pump selections n Online shop drawings n Online tank selections n Online pricing n Projects saved as a quote n Online accessory selection Click here to go to Flo Fab’s web site n Online photo gallery
The Flo Fab Family: n Pumps – VIL, Base-mounted, Submersible, Systems & other n Tanks – Expansion/pressure, Flash, Condensate / Boiler Feed, Storage, Custom systems n Heat exchangers – Shell & Tube, Shell & Coil, Brazed Plate, Plate & Frame n Accessories – Valves, Gauges, Thermometers, Flexibles, Suction Diffusers, Multi. Function Valves, etc. .
Flo Fab Pumps: n Vertical Inline – Circulators, closed-coupled, spacercoupled n Base-mounted – End suction, closed-coupled, spacercoupled, split case, double-suction, unique configurations n Submersible – Sewage, effluent, column, stainless steel, duplex, panels, accessories n Systems & Other
Flo Fab Pumps: n n n All Flo Fab pump products are made with a resin pattern which results in an improved exterior finish, smooth interior passage, and higher efficiency pumps Quiet operation, especially at 1750 rpm Quick delivery on series 600, 880 RI, 1000, and 2000 pumps Interchangeable parts impeller, bracket, mechanical seal and coupling on series 880, 880 RI, 1000 and 2000. Standard available parts from any service centers, (Woods couplings, standard motors, standard mechanical seal, standard bearings) Impellers are hydraulically trimmed and balanced
Flo Fab Pumps: n n n All pumps are factory tested and certified performance test is available when requested by the consultant, at NO extra cost. Test facilities up to 400 HP with 24, 000 gallon test bench with calibrated instruments Engineers on staff, quality controls, CAD drawings and a modern factory back-up warranty Competitively priced products Full line of complementary accessory products Full product catalogues (2) are available
Flo Fab Vertical Inline Pumps: n Series 600 – Closed-coupled circulators 1 x 1 -2 to 3 x 3 -4 n Series 880 – Closed-coupled VIL 2 x 2 -8 to 6 x 6 -12 n Series 880 RI – Spacer-coupled VIL 2 x 2 -8 to 6 x 6 -12 n Series 840 SC – Spacer-coupled VIL 2 x 2 -8 to 16 x 16 -19
Flo Fab Vertical Inline Pumps Series 600: n n n n Closed-coupled circulators 1 x 1 -2 to 3 x 3 -4 Stainless steel shaft Cast iron bracket vs. aluminium Vertical or horizontal position Flanges are supplied with each pump No bearing assembly (no maintenance) Impeller is hydraulically trimmed and balanced to every condition (not plastic non ferrous type moulded non-stamped metals)
Flo Fab Vertical Inline Pumps Series 600: n. No coupling n. Standard motor replacement n. Back pullout design allows maintenance without disturbing the pipe n. Suction and discharge gauge tappings are standard n. All iron , bronze fitted or all bronze construction material n. Standard 250 °F mechanical seal (carbon 15 ceramic, elastomer is Viton with stainless steel spring) standard in the industry.
n n n n Flo Fab Vertical Inline Pumps Series 880: Closed-coupled 2 x 2 -8 to 6 x 6 -12 JM frame motor & pump shaft - bronze sleeve (stainless steel sleeve is optional) motors are available but with limited suppliers Cast iron bracket interchangeable with series 880 RI, 1000, 2000 Vertical or horizontal position (up to 5 hp) Some brackets have additional motor mountings for different size motor frames and different HP Impellers are available in all iron, all bronze, or all stainless steel Self-aligned Standard JM motor replacement
n n n Flo Fab Vertical Inline Pumps Series 880: Back pullout design allows maintenance without disturbing the pipe Suction and discharge gauge tappings are standard Bronze replaceable wear ring for casing All iron, bronze fitted or all bronze construction material Standard 250 °F mechanical seal (carbon vs. ceramic, elastomer is Viton with stainless steel spring) standard in the industry. (other materials for high temperature available) Drain plug at the bottom of the casing
Flo Fab Vertical Inline Pumps Series 880: n 250 psi flange casing standard (drilled to 150 # or 250 # ) no extra cost n 3 and 4 inch pumps have pre-drilled bolt tappings and sized for either line sizes n Flanges are tapped for NC bolts n 4 extra tappings on the suction pump flange suction are standard n 5 extra tappings on the pump discharge flange are standard (for gauges, temp relief valve, cyclone separator, flush line) n Special tappings on discharge flange for pitot tube. n Floor mounting square pedestal with 4 bolts holes is standard n Stainless steel suction diffuser on the pump inlet (optional) with holding set screw already pre-drilled
§ § § § Flo Fab Vertical Inline Pumps Series 880 RI: Spacer-coupled 2 x 2 -8 to 6 x 6 -12 TC frame motors have steel or stainless steel shaft Motors are available with unlimited suppliers (easy to source) Stainless steel pump shaft on the power frame are with bronze sleeve or (stainless steel sleeve is optional). Two power frames available LF 1 and LF 2 for different HP Same power frames are used for horizontal series 2000 pumps Cast iron bracket interchangeable with series 880, 1000 and 2000 series
§ § § a) b) c) d) e) f) g) Flo Fab Vertical Inline Pumps Series 880 RI: Some brackets have additional motor mountings holes for different size motor frames and different HP Impeller is hydraulically trimmed and balanced to every condition Impellers are available in iron, all bronze, or all stainless steel Standard Woods spacer coupling self aligned because of the motor bracket placement Power frame pull-out design allows: Easy maintenance Replacement of impeller without removing the motor Trimming of the impeller Changing the mechanical seal Changing power frame bearings Changing the pump shaft Changing wear ring
Flo Fab Vertical Inline Pumps Series 880 RI: §Suction and discharge gauge tappings are standard §Bronze replaceable wear ring for casing §All iron, bronze fitted or all bronze construction material §Standard 250 °F mechanical seal (carbon vs. ceramic, elastomer is Viton with stainless steel spring) standard in the industry. (other materials for high temperature available) §Drain plug at the bottom of the
Flo Fab Vertical Inline Pumps Series 880 RI: § 3 and 4 inch pumps are pre-drilled and suited for either sizes § Flanges are tapped for NC bolt thread § 4 extra tappings on the suction pump flange suction are standard § 5 extra tappings on the pump discharge flange are standard (tappings can be used for gauges, temp relief valve, cyclone separator, flush line) § Special tappings on discharge side of the pump flange for a pitot tube insertion (which will allow you to read differential pressure and go to a GPM flow chart) standard (however pitot tube is an option and must be specified by the consultant. § Standard floor mounting square pedestal with 4 bolt holes § Stainless steel suction diffuser on the pump inlet
Flo Fab Vertical Inline Pumps Series 880 RI: Parts that can be removed while pump & motor stay online: • Coupling • Shaft • Bearing assembly • Bracket • Pump seal • Impeller • Wear ring
Flo Fab Vertical Inline Pumps Series 880 RI:
Flo Fab Vertical Inline Pumps Series 880 RI:
Flo Fab Vertical Inline Pumps Series 880 RI:
Flo Fab Vertical Inline Pumps Series 840 SC: Spacer-coupled VIL 2 x 2 -8 to 16 x 16 -19 n n n n P base motors with steel or stainless steel shafts Motors are available but with limited number of suppliers (difficult to source); only 4 motor manufacturers Stainless steel short pump shaft with bronze sleeve or stainless steel sleeve (optional). Cast iron bracket (not interchangeable with other series) Vertical installation only Impellers are available in iron, or all bronze Special ductile iron spacer coupling to align the pump and motor shafts
n n n n Flo Fab Vertical Inline Pumps Series 840 SC: Suction and discharge gauge tappings are standard (1 tapping on the suction flange, 1 tapping on the discharge flange) Bronze replaceable wear ring for casing standard All iron, bronze fitted or all bronze construction material Standard 250 °F mechanical seal (carbon vs. Ceramic, elastomer is Viton with stainless steel spring) standard in the industry. (other materials for high temperature available) Drain plug at the bottom of the casing 150 psi flange casing standard Floor mounting square pedestal with 4 bolts holes
Flo Fab Vertical Inline Pumps Series 840 SC: Disadvantages of the series 840 SC pump: n n n n n No flanges are tapped with NC bolts threads: longer bolts and nuts are required. Special maintenance Cannot replace the impeller unless the motor is removed Cannot trim the impeller unless the motor is removed No bearings to support the pump shaft Cannot change the pump shaft or wear rings without removing the motor Special ductile iron spacer coupling Special seal Special motor
Flo Fab Vertical Inline Pumps Series 840 SC:
Flo Fab Vertical Inline Pumps Series 840 SC: • Motor bracket • Coupling • Shaft • Pump seal • Impeller • Wear ring
Flo Fab Base-mounted Pumps: n Series 1000 – End suction, closed-coupled less base 2 x 1 -6 to 6 x 5 -12 n Series 2000 – End suction, base-mounted 2 x 1 -6 to 6 x 5 -12 n Series 2300 – End suction, base-mounted 2. 5 x 2 -5 to 12 x 1018 n Series 6000 – Single suction, base-mounted 1. 5 x 1. 5 -8 to 12 x 10 -17 n Series 4700 & 4800 – Split Case
Flo Fab Base-mounted Pumps Series 1000 : n n n n Closed-coupled, end-suction less base 2 x 1 -6 to 6 x 5 -12 JM frame motor as pump shaft and bronze sleeve (stainless steel sleeve is optional) motors are available but with limited suppliers Cast iron bracket interchangeable with series 880, 880 RI and 2000 Horizontal position without a baseplate Casing rotation to eight possible positions Some brackets have additional motor mountings holes for different size motor frames and different HP motors Impellers are available all iron, all bronze, or all stainless steel No spacer coupling is required: self-aligned
Flo Fab Base-mounted Pumps Series 1000 : n n Back pull-out design allows a) Easy maintenance b) Replacement of impeller, c) Trimming of the impeller d) Changing the mechanical seal, e) Changing power frame bearings f) Not having to remove the pump casing to service the pump parts and without disturbing the pipe Suction and discharge gauge tappings are standard Bronze replaceable wear ring for casing All iron , bronze fitted or all bronze
Flo Fab Base-mounted Pumps Series 1000 : Standard 250 °F mechanical seal (carbon vs. Ceramic, elastomer is Viton with stainless steel spring) standard in the industry. (other materials for high temperature available) n Drain plug at the bottom of the casing n 250 lbs casing is standard with flange or NPT connections n Flanges are pre-drilled to 150 lbs (250 lbs is optional) n 1 tapping on the pump discharge flange is standard n Steel baseplate on closed coupled pumps is an extra cost but available n
Flo Fab Base-mounted Pumps Series 1000 : Motor, Shaft, Bracket, Seal, Impeller, Wear ring
Flo Fab Base-mounted Pumps Series 2000: n n n n Spacer-coupled, base-mounted, end-suction 2 x 1 -6 to 6 x 5 -12 T frame motors have steel or stainless steel shafts Motors are available with unlimited suppliers (easy to source) Stainless steel pump shaft on the power frame are with bronze sleeve or (stainless steel sleeve is optional). 2 power frame LF 1 and LF 2 for different HP size motors Cast iron bracket interchangeable with series 880, 880 RI and 1000 Horizontal position with a steel baseplate
Flo Fab Base-mounted Pumps Series 2000: n n n Casing rotation to eight possible positions Some brackets have additional motor mountings holes for different size motor frames and different HP motors Impellers are available in iron, all bronze, or all stainless steel Standard T frame motor replacement Steel coupling guard and soon OSHA (Occupational Safety and Health Administration) guard will be standard
Flo Fab Base-mounted Pumps Series 2000: n a) b) c) d) e) f) Back pull-out design allows Easy maintenance Replacement of impeller, without removing the motor Trimming of the impeller Changing the mechanical seal, Changing motor bearings Not having to remove the pump casing to service the pump parts without disturbing the pipe
Flo Fab Base-mounted Pumps Series 2000: n n n n Discharge& suction gauge tappings are standard Bronze replaceable wear ring for casing All iron , bronze fitted or all bronze construction material Standard 250 °F mechanical seal (carbon vs ceramic, elastomer is Viton with stainless steel spring) standard in the industry. (other materials for high temperature available) Drain plug at the bottom of the casing 250 lbs casing is standard Flanges are pre-drilled to 150 lbs (250 lbs is optional) Pre-drilled anchor holes with grout hole is standard with all steel baseplate at no extra cost
Flo Fab Base-mounted Pumps Series 2000 : Motor; Coupling; Shaft; Bearing assembly; Pump seal; Bracket; Impeller; Wear ring
Flo Fab Base-mounted Pumps Series 2300 : n. Spacer-coupled, end-suction, base-mounted up to 14” suction n. Steel coupling guard and soon OSHA (Occupational Safety and Health Administration) guard will be standard n. Stainless steel pump shaft on the power frame are with bronze sleeve or (stainless steel sleeve is optional). n. T frame motors have steel or stainless steel shaft n. Motors are available from large number of suppliers n. Horizontal position with a cast-iron baseplate
Flo Fab Base-mounted Pumps Series 2300 : Back pull-out design allows: a) Not having to remove the pump casing to service the pump parts without disturbing the pipe b) Easy maintenance c) Replacement of impeller, without removing the motor d) Trimming of the impeller e) Changing the mechanical seal f) Changing motor bearings
Flo Fab Base-mounted Pumps Series 2300 : n. Discharge& suction gauge tappings are standard n. Bronze replaceable wear ring for casing n. All iron, bronze fitted or all bronze construction material n. Standard 250 °F mechanical seal (carbon vs. ceramic, elastomer is Viton with stainless steel spring) standard in the industry. (other materials for high temperature available) n. Drain plug at the bottom of the casing n 250 lbs casing is standard n. Flanges are pre-drilled to 150 lbs (250 lbs is optional) n. Cast-iron base doesn’t require grouting
Flo Fab Base-mounted Pumps Series 6000 : Spacer-coupled, single-suction, base-mounted 1. 5 x 1. 5 -8 to 12 x 10 -17 n 16 different configurations n • Suction • Discharge • Motor • Coupling • Shaft • Bearing assembly • Bracket
Flo Fab Base-mounted Pumps Series 6000 : n 16 different configurations:
Flo Fab Base-mounted Pumps Series 4700: n Spacer-coupled double-suction split case base-mounted 6 x 6 -7. 8 to 14 x 12 -16. 4 • Parts that can be removed while pump & motor stay online: • Coupling • Shaft (hidden) • Top cover • Pump seal (hidden) • Bearing assembly (hidden) • Impeller (hidden)
Flo Fab Base-mounted Pumps: Series 4800: n Spacer-coupled, double configuration, • double-suction, base-mounted 6 x 6 -7. 8 to 14 x 12 -16. 4 Parts that can be removed while pump & motor stay online: • Coupling • Shaft • Bracket • Pump seal • Bearing assembly • Impeller
Flo Fab Submersible Pumps: n. Sewage n. Effluent n. Grinder n. Column
Flo Fab Submersible Pumps: Sewage FBV, FBK –Up to 3” solids –Up to 3 HP –Over 70’ lift –Up to 317 usgpm
Flo Fab Submersible Pumps: Effluent LB, LBV, LBK – Up to 2” solids – Up to 1 HP – Over 50’ lift – Up to 185 usgpm
Flo Fab Submersible Pumps: Effluent elevator PD & PDZ – – – Up to 3/8” solids Up to 1. 5 HP Over 60’ lift Up to 87 usgpm Stainless steel construction – Commercial/residential use
Flo Fab Submersible Pumps: Grinder FGC – Up to 3” solids – Up to 3 HP – Over 80’ lift – Up to 61 usgpm
Flo Fab Submersible Pumps: Column SEP, SUP –Up to 20 HP –Over 90’ lift –Up to 1, 000 usgpm
Flo Fab Submersible Pumps: Accessories –Frame & Covers –Floats & High-level alarms –Controls –Foot valves –Basins
Flo Fab Pumps Systems & Other: n n n Multi-stage Pumps Positive displacement pumps Glycol pressurization station Domestic booster stations Heat transfer stations Simplex, duplex & triplex
Aqua Profab Tanks: n. Robotic welding station n 7 manual welding stations n. ASME - fabrication n. Government certification
Aqua Profab Tanks: n. Expansion/pressure tanks n. Flash & blow-down tanks n. Condensate/boiler feed tanks n. Storage tanks
Aqua Profab Expansion Tanks: n. Diaphragm n. Bladder (removable) n. ASME construction n. Domestic water pressurization tanks
Aqua Profab Flash & Blow-down Tanks: n. Standard sizes and custom sizes available n. Custom configuration of
Aqua Profab Condensate / Boiler feed tanks: n Standard sizes and custom sizes available n Custom configuration of connections to suit each project n Multiple control packages
Aqua Profab Storage tanks: n Standard & custom sizes available n Cement lining n With tube bundles for indirect heaters n Horizontal &
Aqua Profab Air Separators / Purgers: n Air separator available with or without screen n Flanged or grooved connections
Aqua Profab Custom Fabricated vessels: n Custom fabrication of round vessels up to 120” in diameter n Rapid turnaround time n Cad drawings available for review
Aqua Profab Heat Exchangers: n. Shell & Tube n. Shell & Coil n. Brazed Plate n. Plate & Frame
Aqua Profab Shell & Tube Heat Exchangers: n Water to Water n Steam To Water n Steam Generator
Aqua Profab Shell & Coil Heat Exchangers: n Water to Water n Steam To Water n Steam Generator
Aqua Profab Brazed Plate Heat Exchangers: n Water to Water
Aqua Profab Plate & Frame Heat Exchangers: n Water to Water
Flo Fab Accessories: n n n n n Valves Gauges & Thermometers Balancing valves Flow metering equipment Multi-function valves & suction diffusers Flexible connectors Strainers Air vents Pressure relief valves
Flo Fab Accessories - Hydronic: MV Air Vent RV Relief Valves AA Air Vent WPR Pressure Reducing Valves
Flo Fab Accessories - Gauges: LM 25 2 ½” 2% RFF 4 4 ½” 2% dry, 1% LF RFF 4 4 ½” 0. 5% LF & NFU – LFU 4 Dry ½”
Flo Fab Accessories - Thermometers: L 9 VU Industrial 9 ½” scale, variangle Aluminum case °F & °C Many ranges in stock DVU 35 Digital Industrial, variangle
Flo Fab Accessories - Thermometers: Various wells, for all sizes, brass or stainless steel
Flo Fab Accessories – Balancing Valves: LGS: Manual Globe Style, 1/2" to 2" NPT and 2 1/2" to 6" flanged. (larger sizes up to 12" available at a later date)
Flo Fab Accessories – Balancing Valves: AF/AG & AW: Venturi flanged, grooved & welded FMI Pitot tube
Flo Fab Accessories – Balancing Valves: LASN ½” up to 2” NPT
Flo Fab Accessories – Pump Accessories: ASD Suction diffuser with internal strainer and diffuser veins
Flo Fab Accessories – Pump Accessories: ASD Suction diffuser
Flo Fab Accessories – Pump Accessories: MFV Multi-Function Valve with integrated shutoff, balancing and check valve, straight or angle.
Flo Fab Accessories – Strainers Cast iron & bronze, threaded, flanged or grooved
Flo Fab Accessories – Flexibles Stainless steel, copper and rubber
Flo Fab Accessories – Butterfly Valves Wafer or Lug type, up to 12”, Stainless steel disk
Flo Fab Accessories – Ball Valves 600 WOG, Sweat & Threaded, ½” to 2”
Flo Fab Accessories – Check Valves LSDDB, 175 psig, Wafer Style, 2” to 12”
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