FLIR Array of Products Near Infrared SC 4000


























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FLIR Array of Products Near Infrared SC 4000, 6000 SWIR 0. 7 μm to 1. 7 μm Mid Wave Long Wave SC 4000, 6000 MWIR 1 μm to 5 μm A 300 Series, T, B, i 8 - 14 μm Microbolometer VOX detector SC 2200 SWIR 0. 8 μm to 2. 5 μm SC 2500 SWIR 0. 7 μm to 1. 7 μm Filters, Automatable SC 600 Series 8 - 14 μm Microbolometer 6 ms detector SC 5000 -MWIR 3 μm to. 5 μm SC 7000 In. Sb or MCT 3 - 5 μm (optional 1. 5 - 5 μm) SC 7000 MCT or QWIP 8 - 12 μm (optional 1. 5 - 5 μm) LWIR Multi. Spectral
Lower Cost Infrared Systems • Microbolometer Based Systems – A 300 series – SC 600 series – T 300 series – I series
High Def Microbolometer SC 660 • 640 x 480 Uncooled Detector • 45 m. K Uncooled microbolometer • Handheld packaging • 6 ms integration time – 1/3 or better of integration time of previous microbolometers • +/- 1% accuracy • GPS, more
Gas Detection Products – Hydrocarbon or SF 6 type systems – Thermographically Calibrated – GF 320, GF 306 • ± 1% Accuracy • GF 320 calibration (-40°F to +662°F) • GF 309 calibration (-40°F to +2732°F) – Image Noise Reduction – Scene-Based NUC • Auto NUC feature – Revamped HSM • High Sensitivity Mode
SC 7000 Multi-Spectral ORION Multi spectral System • Add-on to standard SC 7000 camera – Can be complemented after buying a standard SC 7000 camera • Continuously rotating high Speed Filter Wheel • Acquire 1 sequence per filter • Filter wheel of 8 filters to provide up to 4 wavebands
Microscopic Infrared Accessories for all applications • Lenses : From long range telescope to microscopic lenses. • Microscopic Stand • Extension rings • Optical filters and removable filter wheel • Various Plug&Play digital interfaces : Gig. E, Cam. Link • Battery pack
FLIR AATS Optics broad Range of IR lenses BB 1. 5 -5µm 12 mm MWIR 3 -5µm LWIR 8 -12µm MWIR (SC 5000) Yes Yes 25 mm Yes Yes 50 mm Yes Yes 100 mm Yes Yes 200 mm Yes Yes Microscope X 0. 5 Yes Microscope X 1 Yes Yes Microscope X 3 Yes (ext. Rings) Yes Microscope X 5 Q 3/09
Hyper. Cal & CNuc them Unique What Makes TM TM Provide extremely accurate radiometric measurements • Hyper. Cal. TM : Temperature calibration is independent of integration time Extremely accurate over a large dynamic range Independent of integration time – Auto range thru integration time setting Multi integration sub framing with radiometric accuracy • CNuc. TM : Non linear muti parameter modeling of the ROIC Non Uniformity behaviour NUC Free cameras. Change integration time without Nuc’ing the camera Confidential
What Makes them Unique CNUC TM • CNUC is an industry first feature compensating automatically the Non Uniformity based on the internal conditions of the camera. • CNUCTM is calculated by a specific calibration process. Black body at 40°C Accuracy is better than 0. 6°C at 30°C when the camera temperature changes from 26°C to 40°C.
What Makes them Unique Hypercal TM Hypercal™ The end user simply defines the lower and upper limits of the desired temperatures to measure. The camera adjusts to the appropriate integration (exposure) time automatically to ensure accurate full range temperature measurement. Hypercal. TM allows : • selecting integration time for the best sensitivity • selecting integration time for fast events independently of temperature range – Integration time = 1800µs 100µs 200µs 300µs 400µs 500µs 600µs 700µs 800µs 900µs 1000µs 1100µs 1200µs 1300µs 1400µs 1500µs 1600µs 1700µs Spotvalue: 30. 29°C 30. 36°C 30. 83°C 30. 67°C 30. 48°C 30. 24°C 30. 35°C 30. 31°C 30. 33°C 30. 31°C 30. 30°C 30. 24°C 30. 22°C 30. 23°C 30. 18°C
What Makes them Unique § Lock-In technique = Active Thermography § Periodical load of the sample is required § Load signal = reference signal for analysis Load signal t t § (F)FT signal analisys A(fn); (fn) Feedback of the sample Amplitude & Phase
What Makes them Unique Advantage of Lock-In technique § Frequency selective Amplification no influence of signals (noise) with fstör ≠ f. Anregung § Analysis of Temperature differences independent from absolute temperatures § Averaging of load cycles Enhancing signal/noise ratio down to < 1 m. K NETD
PC Solar Cell Freq. Generator § Camera: SILVER MWIR In. Sb, 400 Hz FF, NETD < 20 m. K; Correlating each frame with ref-signal internal § PC: FFT is made for every pixel in real time § Frame rate independently from load frequency
§ Shunts are high resistive connections mainly at contacts p-Layer Contacts Defects n-Layer Amplitude Lock-In Result @ 8 Hz Phase Lock-In Result @ 8 Hz
§ More details with higher load frequency § Frame rate of camera = const = 150 Hz Amplitude @ 2 Hz Amplitude @ 300 Hz Amplitude @ 225 Hz
What Makes them Unique ALTAIR Software - Modular • Supports SC 5000 / SC 7000 / ORION SC 7000 • Dedicated to High End Thermography • Real time storage of images on laptop at full frame rate • Build in player for parallel multi-sequences analysis • Complete set of radiometric analysis tools – Spot, Profile, Area, Time plot, isotherms, … – Plugins - Alarm, Filtering, Emissivity, customer – Real time Temperature Range Extension • Full exportation capabilities (AVI, JPEG, BMP, Excel, Matlab) • Plug-in SDK , C++ SDK availables Confidential
What Makes them Unique Plugin: Emissivity map Calculation • Images of homogeneous temperature (40°C and 82°C) • Map of emissivity
What Makes them Unique Equalization with emissivity map Thermal Images before emissivity correction Temperature measurement after emissivity correction
When Cooled cameras is a must ? 1. Fast motion - Short integration time Tyres, Disc brakes, on line steel production, etc… 2. Very small objects – Spatial resolution Electronics, MEMS, microscopy, etc. . 3. Wide range temperature with the maximum accuracy – Super Framing, TRE Tokomak, Welding process, etc… 4. Multispectral analysis – Optical filtering Emissivity measurement, gas detection, infrared signature, etc… 5. Small amplitude phenomena – Thermal resolution / Lockin Thermography Thermo-elasticity, Thermo-mechanics, Vibration analysis, etc… 6. Fast thermal events – Fast frame rate Airbags, Crash tests, explosion test, etc… And Accuracy in radiance, temperature and stress measurement
What Makes them Unique The. SA (former Altair LI) Stress Analysis and NDE System • Lockin technique for – Thermo-plasticity effect on bridge – Breaking mechanics – Aeronautic – Polymers – Material Fatigue Evaluation – Automotive components evaluation – Nuclear industry material evaluation Material Evaluation, Rupture Automotive Industry, Steering part Thermo mechanic on polymer
What Makes them Unique Brake recomposer software • Reconstruct a image of disk from segments PC Optical detector TTL signal Frame trigger Recorder trigger
What Makes them Unique Random Motion Compensation software allows compensating any kind of displacements due to the camera or the object. Film before motion compensation error due to the displacement Film after compensation
Applications and Markets Range phenomenology Labs - IR Signature analysis - Target tracking - Flame study and gases detection Industry labs - Process control - Maintenance - Stress analysis - Microelectronics OEM – Integrators - Heavy industries : Glass, PET - Solar cells - Silicone foundries - Drug production Academic & Industrial R&D - Microscopy - Fast thermography - Lockin Thermography Materials Evaluation & Testing - Stress analysis (Automobile) - Non Destructive Testing - Materials performance assessment
Applications Process control Laser welding Friction stir welding Chip production study Material Evaluation Electronics Memory chip quality control Machining High power transistor Thermo mechanics on composite Automotive industry Fatigue analysis Brake disc test Airborne Thermal imaging of city University Laboratories Modeling on C-C wing Aircraft industry Tire Wind tunnel testing
What will it cost? Camera Quick Summary Camera I 60 A 320/325 T Series SC 620/660 SC 5200 SC 4000 SC 5600 SC 6000 SC 7000 Cost <$12 K $18 -25 K $14 K-$25 K $45 -$70 K >$100 K >$100 K Pixel Resolution 180 x 180 320 x 240 640 X 480 320 x 256 640 x 512 Detector Response Time 16 ms microseconds microseconds Wavelength 8 -12 1 -5 1 -5 1 -5, 9 -11 Design Dual Use Fixed Fixed Optics Fixed 25 micron to 4 X telephoto 25 micron to 3 X telephoto 10 micron to telephoto 5 micron to telephoto Extension Rings No No No Yes Yes Frame Rate for data transfer (full frame rate) 5 Hz 5 Hz/60 Hz 5 Hz 30 Hz Variable to 170 Hz full frame Variable to 400 Hz full frame Variable to 140 Hz full frame Variable to 100 Hz full frame Full rate capture to stnd PC Yes Yes Yes HSDR reqd Yes Windowing No NO NO NO YES YES YES Software Quickplot, Researcher, Examin. IR IR Monitor Quickplot, Researcher, Examin. IR, Alta. IR Researcher, Examin. IR, Alta. IR SDK Labview Hyper. CAL CNUC Lock-In (Stress/Pulse) No No No Yes Yes No No No Yes Yes Yes No No Yes Yes Yes Filter Wheel No No Yes
Summary – Determine appropriate infrared imaging system • Packaging needs – eg handheld, miniature, lab • Frame Rate Needs – combination of integration time and number of images captured per second • Sensitivity Needs • Wavelength Needs • Spatial Resolution Needs • Optics Needs (size of target, distance from target) • Special Considerations – eg software capabilities