FieldIQ Flow Application Control Introduction FieldIQ can control
- Slides: 73
Field-IQ Flow & Application Control
Introduction § Field-IQ can control planters, sprayers, air seeders, and liquid strip till bars. § Perform automatic section control and rate control. § Monitor seed tube sensors, blockage sensors, RPM sensors, pressure sensors, and bin level sensors.
Fm. X 4. 01 § Last firmware build to support EZ Boom and Tru Application Control (TAC) § Made room for Field-IQ enhancements § If newest firmware is needed for new products, must change over to Field-IQ
Fm. X 5. 11 Field-IQ (Phase III) - Advanced Seeding Systems – Replace strategy - Tru Application Control – Goals – Replace current solutions and to leverage our strengths within our display firmware. – No longer rely on competitor – Use lessons learn to grow features – Expand into additional platforms/applications
Pre-Test Field-IQ Technical Training
Capabilities- Fm. X § Variable Rate – Six products at a time – Works on PWM, Servo, Rawson § Section Control – Up to 48 Rows – Liquid Block – Electric Solenoids § Population monitoring and blockage at same time – requires 2 seed monitoring modules
Capabilities- CFX-750 § Variable Rate– Two products at a time – Works on PWM, Servo, Rawson § Section Control – Up to 48 Rows – Liquid Block – Electric Solenoids – Seed population or blockage § Boom height control § NOT for Air Seeders
System Overview & Architecture Field-IQ Technical Training
System Application Planter • Seed section control up to 48 sections. • Seed rate control up to 4 drives (2 drives CFX-750) • Liquid fertilizer rate and section control. • Variety tracking (Fm. X) • Population monitoring Sprayer • Liquid rate control using PWM or Servo control valve • Section control of up to 48 sections Strip Till (liquid / NH 3) Section control of up to 48 sections. Liquid control using up to 2 Rawson drives Liquid rate control using PWM or servo control valve NH 3 rate control using servo control valve. Spreading Rate control using Rawson, PWM, or Servo to control drive motor. Air Seeder (Not Fully Supported) Blockage sensors up to 96 rows. Section control of multiple materials simultaneously Control of existing PWM, linear actuators or servo systems Fm. X Only
Units of Measure with Field-IQ Type Unit Symbol Description Seed Metric US/ Imperial k. S/ha k. S/a Thousands of seeds per hectare Thousands of seeds per acre Granular seed Metric US/ Imperial kg/ha Lbs/a Kilograms per hectare Pounds of seeds per acre Liquid Application Metric US/ Imperial L/ha Gal/a Liters per hectare Gallons per acre Granular Fertilizer Metric US/Imperial Kg/ha Lbs/a Kilograms of fertilizer per hectare Pounds of fertilizer per acre
Product Tour Master Switchbox Rate position Switch Rate 1/Rate 2/ Manual Overlap Detection Automatic/ Manual Master Switch On/ Off/ Jumpstart Increase/Decrease 12 Section Switchbox CAN Status Section Switches On/Off CAN Status
Product Tour Rate and Section Control Module Controls 12 sections/rows Add up to 4 SCM modules to control 48 sections/rows Controls rate for Spraying, Spreading and NH 3 Valve Types include Servo and PWM Signal Input Module Additional sensors 2 Pressure sensors, Implement switch, Bin level, Gate height, Spinner RPM Receives signals from boom section and master switches 24 inputs per module
Product Tour Section Control Module Controls 12 sections/rows Add up to 4 modules to control 48 sections/rows Rawson Control Module Controls 1 Rawson variable rate drive Add up to 4 modules to control 4 Rawson drives per material
Product Tour Rate Control Module Controls 1 drive per module Add up to 6 RTCM modules to control 6 drives Controls rate for seeding, spraying, spreading and NH 3 Control drive types include, PWM, linear actuator, electric over hydraulic servo and PWM Seed Monitoring Module Additional sensors Vacuum, air pressure, liquid pressure, implement switch, bin level, gate height, spinner or fan RPM Reads signals from seed sensors or blockage sensors 24 inputs per module
Product Tour Rate and Section Control Module Can be purchased in a 3 different configurations – Section Control Module (SCM) – Rate Control Module (RTCM) – Rate & Section Control Module (RSCM) Modules Introduce the system for rate control or section control only and upgrade later to both rate and section control. Unlock to the next level Unlock from Section Control Module (SCM) to Rate & Section Control Module (RSCM) Unlock from Rate Control Module (RTCM) to Rate & Section Control Module (RSCM)
Row Monitoring Only
3 Components of Field-IQ § Cab Kit § Platform Kit § Control kit
Architecture
Module Power § All Modules have 3 Power sources. Module must have power to all 3 sources to be recognized by display § A 1 PWR / A 3 GND - “Clean” Power for the ecu § B 1 PWR / B 3 GND - Power for control components (“dirty power”) § F 1 Relay PWR / F 3 Relay GND - Signal power to turn system on and off. These run next to the CAN wires
Variable Rate and Section Control Components for Planting Field-IQ Technical Training
Why Planter Control? § Control seeding rate - flat rate seed or VRA. Takes the guess work out of setting up planter transmission. § Section control - eliminate wasted seed. § Variety Tracking § Seed tube monitoring – view planter performance down to the row.
Rate Control, PWM Found standard on most hydraulic drive planters CNH, White, Kinze, Deere Most popular/cost effective hydraulic drive 22
Feedback Sensor § § Shaft Speed Sensor Counts shaft revolutions Sends feedback to Field. IQ rate control module 360 pulse per rev needed for planters Make sure mounting has flexibility
PWM Variable Rate Drive PWM Charges Coil to Allow More/Less Flow to Motor FLOW Hydraulic Pump Builds Hydraulic Pressure Control Valve Opens/Closes Valve to let More/Less Flow through to Motor Hydraulic Motor Feedback Uses Flow from Control Valve to Turn Sprocket Feedback Required! Plumbing Schematic 24
3. 0 ci Rawson §Launched in 1984 §Reputation for reliability §No need for feedback sensor §First to use GPS in 90’s
Rawson Hydraulics § Requires 3 hoses Ø 1. Pressure hose ½ SAE 100 R 2 Rated Hose Ø 1. Return hose ½ SAE 100 R 2 Rated Hose Ø 1. Zero pressure return ¼ SAE 100 R 1 Rated Hose. § DO NOT run more than 1500 PSI single drive setup § ALWAYS use an orifice
§ A single drive for a piston pump will use the 329110 orifice § Single drive gets the 329110 orifice. § Dual drive in parallel both need 329110 orifices. § Three drive in parallel uses 329107 in all three drives § Dual drives in series, only the first drive gets 329110 orifice, second one does not. § Three drives in series uses 329110 and only the first drive in series gets the orifice and the other two do not get orifices. Orifices screws down in the port marked “P” on the drive.
Section Control Tru Count Air Clutch – – Capable of single row control Flexible section configuration Available for most planter models Controlled by Fm. X, CFX or EZ Boom with EZ Guide • Tru Count Electric Clutch §Used for larger section control on Planters and Seeders Can also run JD electric clutches when installed on supported Field-IQ planters.
Tru. Count Components § Air Compressor – 85 -105 PSI – Pulls 17 -20 Amps § Air Tank – 1. 6 Gallons – Can Control 16 Rows § Valve Box – Runs 4 Sections – Lines can be T’d to run Multiple Rows
Seed Monitoring Field IQ Technical Training
Population Monitoring § Monitor the population of the seed as it passed through sensor. § Monitoring is not a control function. If population is low the system will not adjust the rate. Ø (If planter is operating perfectly rate and population should match) § Will also monitor blockage sensors.
Seed Monitoring Required Components § 1 SMM per 24 rows to be monitored. § Either a CT (Computrac) harness also known as John Deere Style or a PM (Dickey John) harness. § Supported seed tubes. Basically any (Non CAN ) 3 wire seed sensor is supported. § Always check with Support or Partners if unsure about seed tubes.
DJ vs CT
Planter Control: Component Questions
Field IQ Liquid Flow (NH 3, liquid strip till)
Why Rate and Section Control? § Rate control - ensure proper rate is applied as speed varies. § Section control – minimize overlap. Prevent sprayer from spraying into area features such as water ways and boundaries. § Monitor amount of product applied in field.
Servo Variable Rate Control • Found standard on most pull type sprayers, planters w/ liquid fertilizer and other liquid control applicators • Most popular/cost effective way to control flow of liquid 37
Rate Control, PWM Found standard on most self propelled sprayers Most popular/cost effective hydraulic drive 38
Feedback Sensor § § § This serves as a starting point for the calibration process § Each Meter will have a Specific Flow calibration number Flow Meter Computes flow of liquid via pulses from magnetic wheel. Flowmeter must be sized correctly for flow ratings of applicator.
Rawson Par 2 with Liquid Pump § Replace ground drive with Rawson § Know liquid output of pump per revolution § Know gear ratio from Rawson to pump § Perform calibration catch test
Servo Variable Rate Drive Servo Rotates Ball to Allow More/Less Flow to Motor FL ow Water Pump Control Valve Flow Meter (Feedback) Output Builds Water Pressure Opens/Closes Valve to let More/Less Flow through to Output Feedback Required! Uses Flow from Control Valve to Variable Rate Liquid Plumbing Schematic 41
PWM Variable Rate Drive PWM Charges Coil to Allow More/Less Flow to Motor Flow Hydraulic Pump Builds Hydraulic Pressure Control Valve Opens/Closes Valve to let More/Less Flow through to Motor Product pump Uses Flow from Control Valve to Turn product pump Feedback Required! Plumbing Schematic 42
Bypass Servo Variable Rate Drive Servo controls amount of flow going back to tank Pump Servo Flow Meter Tank Boom Valves Plumbing Schematic 43
Flow Control Key Points § FIELD-IQ DOES NOT CONTROL PRESSURE! All flow control systems are just that. Flow control systems. (Some systems have a minimum pressure that they will try to maintain, this is not used to control rate) § Pressure is a byproduct of resistance to flow. § If you cannot get proper pressure at the flow that you prefer, check your nozzle size! § Application Rate is calculated from system flow and speed.
Rules for Flow Control: § The range of flow is directly related to the spray nozzle you use! § Example: To double the flow, you must quadruple pressure if using the same size nozzle. To cut flow rate by half, you must reduce by a factor of 4. § If you cannot get proper pressure at the flow that you prefer, check your nozzle size!
Rules for Flow Control: § Always calibrate the flow meter after installation and at the start of every season. § Flow meter calibration affects how the system thinks that it is working. § If the system is physically capable of obtaining a rate, but flow meter calibration is incorrect, system will not only apply the wrong rate, it may fail to operate at all.
Tip Chart www. teejet. com
Liquid Section Control • We can control any two-wire valves & three-wire valves
Tru Count Liqui. Block § Connect to Fm. X, CFX or EZ Guide 500 with Trimble Field-IQ § Each kit has two ¼” & 3/8” fittings, hose clamps and one tee to connect to Tru Count air clutch line
Standard vs Reverse Polarity § Standard Polarity § Reverse Polarity Boom valves NOT activated – Harness side: – Continuous 12 V+ – Signal (0 V +) – Common ground Boom valves NOT activated – Harness side: – Signal (12 V +) – Common ground – Signal (0 V +) Boom valves ARE activated – Harness side: – Continuous 12 V+ – Signal (12 V +) – Common ground Boom valves ARE activated – Harness side: – Signal (0 V +) – Common ground – Signal (12 V +)
Liquid Control Questions
NH 3 Field-IQ Technical Training
NH 3 Control Components • Control: Servo • Stainless steel flow meter. • Cooling tower: cools NH 3 to liquid state • System operates like a liquid control system. • Units of measure are different
NH 3 K Factor § System can use pulses per gallon or pulses 3 per in of NH 3 § Converting gallons to cubic inches (in 3) – There are 231 in 3 in 1 gallon.
Spreading
Control Components § PWM – requires shaft speed sensor § Pump Servo - requires shaft speed sensor § Rawson Par 40
PAR 40 Features for Small Pull Types § Eliminates drive wheel. § Complete unit – Comes with speed reducer – 6 to 1 reduction for optimum RPM – Optimum RPM is 100 to 500. § Requires 20 GPM of oil § Compatible with ACCU-RATE – Changes rates within milliseconds – Use with Field-IQ
Spreader Set Up • Gear Ratio : from the encoder to the belt drive. • Enter gate height and width. If changes are made on the spreader change them in the display • Must perform a “catch test” for calibration.
Troubleshooting Field-IQ
General Field-IQ Troubleshooting § Know how the system works! – First and most important step to troubleshooting § Diagnose location of the problem – Module/Section/Flow Control? § Use the diagnostics screen – Use diagnostic screen to find location of the problem § § Check component connections/power Cycle Field-IQ power Re-flash firmware Swap components
Troubleshooting Tips: § Symptom: Field-IQ liquid section not working properly – Solution Steps: § Go to Diagnostics page and manually turn on sections § Note the color of the section when turned on § Stays Red (Off)- 1. Check settings 2. Master switch working? 3. Sections assigned properly? § Stays Grey (Section ON, No flow detected)- 1. Is pump on? 2. Flow meter properly calibrated? 3. Is section actually on? § Turns Green (Section not working)- 1. Check valve polarity setting 2. Check voltage at valve (refer to slide) 3. Check cabling for broken wire
Sprayer Troubleshooting
Sprayer Troubleshoot Tips § None of my boom sections will turn on. § Getting an error rate not responding and min flow reached. § Not reading any applied rate “with supported flow meter” § Tank volume says I have X number of gallons left but tank is empty or tank volume says I am empty but the tank still has X number of gallons.
Sprayer Troubleshoot Tips § Pressure is staying at set limit on pressure sensor Cal. § Boom section 1 will not turn-on on my SPX sprayer. § When I speed up or slow down I get a “rate not responding message” on the display. § Rate fluctuates all over around the target rate.
Sprayer Troubleshoot Tips § Control valve shutting when going into the headland takes a long time to open when leaving the headland. § Sections will turn from Red to Yellow/Grey on the display but will not map.
Ordering
Ordering 101 § All Field-IQ systems are broke into 3 main parts – # 1 Cab Kit – # 2 Implement kits – # 3 Control harness / accessories. § Know your system before you order the product. § If you order the wrong parts get the right ones. § USE the ordering guide, Trimble Store etc.
#1 Field-IQ – Cab Kits § Fm. X Cab Kit – 80810 -00 § § § Master switch box Power cable Display adapter CAN cab-to-hitch cable Dust caps § 12 section switch box 80600 -00 – Limit of 1 per system – Required with 750 if controlling more than 1 section – Optional for Fm. X will only have 6 digital switches if not used.
# 2 Implement / Interface Kit § Implement kit 99001 -XX (for pull type implements) – 75528 -xx can /power extension – 75529 Can terminator – 77636 implement switch and extension § Interface kit (for self propelled rigs and common planters) – See ordering guide – If using an interface kit you do not need to go to 3 rd step
# 3 Control Harness / Accessories § Kits include – – Seed monitoring Rawson kits Section control kits Rate control kits § Adapters – Adapters are made for common control vales, feedback, and monitoring sensors
Sample Order § Need to order parts for a JD 16 R 1720 planter. § Planter needs to – Have air clutches added – Tie into 3 PWM drives – Want row monitoring. – Have a liquid fert system added with Liquiblocks
§ Cab kit – 80810 -00 with 80600 -00 12 section switch box § Implement Kit (interface kit) – 99104 -02 § Implement kit liquid – – 99001 -21 generic 16 row drawn planter. 76643 -04 X 4 Liqui block valves and tees 77657 -10 Rawson drive 808100 -00 Rawson control module kit
Field-IQ Workshop
- Teejet tip chart
- Data flow vs control flow
- Control flow and data flow computers
- Transaction flow graph
- Stock control e flow control
- Flow control and error control
- If you cannot measure it you cannot manage it
- If you can’t measure it, you can’t manage it
- Data flow anomaly state graph
- Magic box respiratory
- Oxygen reservoir mask
- Venturi mask oxygen flow rate
- Turbulent laminar flow
- Internal flow vs external flow
- Ecological succession
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- Dfd to structure chart
- Data flow structure
- What is rotational flow
- Internal vs external flow
- Cheese production flow chart
- Introduction to application layer
- Introduction to application software
- True or false: groundwater can flow.
- A path along which electrons can flow
- Flow of food servsafe
- Flow measurement introduction
- Slow control application
- System analysis
- Slow control application
- Pneumatic flow control valve symbol
- Udp flow control
- If else statement in assembly language 8086
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- Material flow control
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