Fiberglass Tank Pipe Institute Presentation Tank Sump installation
Fiberglass Tank & Pipe Institute Presentation Tank& Sump installation Session 2017 ASTSWMO May Meeting (May 23 -25, 2017)
Introductions Greg Cirangle— Xerxes Todd Bogenrief— Containment Solutions
http: //www. fiberglasstankandpipe. com/
Agenda • Fiberglass Tank & Pipe Institute Overview • Installation Material & Training Tanks / Sumps: • Instruction Manuals • Critical Steps in the Installation • Checklist • Variance Approvals • Training Programs • Documentation Required • Local Installation Seminars for Regulators • Questions
Fiberglass Tank & Pipe Institute Mission Statement The Institute's Mission is to provide a forum through which the fiberglass reinforced thermoset plastic ("RTP") industry can work together effectively toward the common goal of advancing the use of certain fiberglass products substantially used in the underground tank and piping marketplace, coordinate market studies, gather statistics and combine talents and resources to provide standard-setting organizations with superior technical data and disseminate information to the government, industry and the public. Sully Curran P. E. Executive Director 14323 Heatherfield Houston, Texas 77079 -7407 info@fiberglasstankandpipe. com
Member Companies Xerxes Corporation 7901 Xerxes Avenue South Minneapolis, MN 55431 Phone: 952 -887 -1890 Fax: 952 -887 -1882 Containment Solutions 333 N Rivershire Dr. , Ste 190 Conroe, TX 77304 Phone: 936 -756 -7731 Fax: 936 -525 -3806 NOV Fiber Glass Systems 17115 San Pedro Ave. , Ste 200 San Antonio, TX 78232 210 -477 -7500 210 -568 -6440 L. F. Manufacturing PO Box 578 Giddings, Texas 78942 Phone: 800 -237 -5791 Fax: 979 -542 -0911 Hobas Pipe USA 1413 E. Richey Road Houston, TX 77073 -3058 Phone: 281 -821 -2200 Fax: 281 -821 -7715
Associate Member Companies Interplastic Corporation 421 West 67 th Street Kansas City, MO 64113 -1912 Composite Polymers, Ashland Inc. 5200 Blazer Parkway Dublin, OH 43017 Olin Corporation 1510 Eldridge Parkway Houston, TX 77077 AOC LLC 955 Highway 57 Collierville, TN 38017 PPG Industries 400 Guys Run Rd. Cheswick, PA 15024
Third Party Standards Petroleum (Tanks) Petroleum (Pipe) �UL 1316 �UL Subject 2215 �UL 971 Water/Wastewater (Tanks) Water/Wastewater (Pipe) �AWWA �NFPA �IAPMO �NSF �AWWA �Factory Mutual (FM) �NFPA
FTPI Standards Only a limited number of tank and piping manufacturers are equipped to meet recognized fabrication standards for design and construction. This list is further reduced to those manufacturers who have established Quality Control and Quality Assurance programs for their manufacturing facility, fabrication process and end product. FTPI RP 1997 -5 Fiberglass Reinforced Thermoset Plastic Tank & Piping Standards FTPI RP 2007 -1 Recommended Practice for the In-service Inspections of Aboveground Atmospheric Fiberglass Reinforced Plastic (FRP) Tanks and Vessels © FTPI RP 2007 -2 Field Test Protocol for Testing the Annular Space Of Installed Underground Fiberglass Double and Triple-Wall Tanks With Dry Annular Space FTPI RP T-95 -1 Remanufacturing of Fiberglass Reinforced Plastic (FRP) Underground Storage Tanks
General White Papers • 1995 -2015 Review: Laboratory and Field Studies on the Cause of Accelerated MIC Corrosion in Petroleum and Municipal Storage Tank and Piping Systems • Ethanol Compatibility with Fiberglass UST Systems • Fiberglass Reinforced Thermoset Plastic Tank & Piping Standards • Fiberglass Tank & Piping Fundamentals • Microbial Influenced Corrosion (MIC) of Metals & Alloys in Fuel & Municipal Storage Tank and Piping Systems • Static Ignition Hazards When Handling Petroleum Products Tanks • Overfill Prevention of Petroleum Underground Storage Tanks Ball Float Valves & Adverse Unintended Consequences • Fiberglass Underground Petroleum Storage Tanks & Piping 50+ Year History • Fiberglass Underground Storage Tank Success In the USA • UST Deflection and Striker Plates Past and Present Piping • Fiberglass Pipe Past, Present and Future • Fire Resistant Fiberglass Pipe • Piping Flow Rate Design for Retail Refueling Facilities
Fiberglass Tanks Installation Material & Training
Installation Material & Training For Tanks • Manuals, Shipping Packets & Labels • Critical Steps in the Installation • Checklist • Variance Approvals • Training Programs • Documentation Required
Tank Labels • UL 1316 requires that the Installation Instructions be laminated to each tank • Various other labels and stencils are added to encourage safe practices and direct contractors throughout installation
Shipping Packet / Important Papers Insert Photo of Xerxes Shipping Packet
FRP Tank Installation Instructions Insert Xerxes Instructions
Tank Installation Checklist • Is included in the installation instructions • Summarizes critical steps • Should be filled out for each tank project • Must be retained by the tank owner and provided to Mfr. to validate any future warranty claims.
Approved Variance Letter Month XX, XXXX Mr. Joe Smith P. O. Box XXXXXX W. Tank Rd. , TX XXXXX XXX-XXXX Reference: Installation Variance Approval Sue’s Marina 8’-8000 DWT 6 2531. dwg - Backfill Bed Variance Dear Joe, You have requested an installation variance on the backfill bed to be used under the 8’-8000 DW tank being installed at the above referenced project. The site conditions for the installation are limiting the amount of backfill bed required under the tank. You have requested that the backfill bed be reduced from 12 inches listed in our installation instructions, to 10 inches. Based on the information provided to CSI on XX/XX/XXXX this backfill bed variance is approved by Containment Solutions for the above referenced project. Please insure that the backfill bed does measure a minimum of 10 inches. et al. . .
Installation Contractor Training • Classroom / Online training conducted every 2 years • Review All Key Installation Procedures via video and power point at Xerxes. com & Containmentsolutions. com – – – – Planning for Installation Handling Tanks Pre-Installation Inspection Testing During Installation Installing Tanks Post Installation Testing Piping, Venting and Containment Sumps
Installation Contractor Training • Written Contractor Exam • Contractor Documentation • Installing Contractor Must follow: – Installation Guidelines – Complete Installation Checklist and provide copy to tank owner
Contractor Training Kit
Contractor Training Exam
Confirmation of Training
Company Acknowledgment of Training
Company Acknowledgment of Training
Contractor Wallet Card Front Back
Contractor Wallet Card Front Back
Local Training for Regulators • We encourage you to use our industry resources to improve your staff’s practical tank & pipe installation skills • Training seminars provided on a local basis • Typically 2 -3 hour time commitment • Certificate of participation provided with completion of post seminar test. • Use member companies Web Sites for local representative contact information.
Thank you Questions ? �https: //youtu. be/tsdh. X 4 S_V 1 s? t=2 m 37 s
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