ESH Status of Construction and Technical System Installations











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ES&H Status of Construction and Technical System Installations Michael Scharfenstein Project ES&H Coordinator June 17, 2008 FAC Review Michael Scharfenstein 1 scharf@slac. stanford. edu
Subcontracted Work Goals GC managed Injury rate concern Project responsibility 90 days of field work remaining The goal is Zero future incidents CF & Technical Systems Installation Maintaining exemplary safety record Direct subcontractor management Detailed work planning June 17, 2008 FAC Review Michael Scharfenstein 2 scharf@slac. stanford. edu
Project-specific ISEMS Implementation LCLS Directorate Integrated Safety Management Plan LCLS Work Authorization Procedure LCLS Project ES&H Plan Job Safety Analysis Daily Tailgate Safety Meetings PM/UTR manages each subcontract Leads to success TCCO Project Health and Safety Plan Job Safety Analysis Daily Pre-Task Planning Meeting Pre-Task Checklist Superintendents assigned geographically June 17, 2008 FAC Review Michael Scharfenstein 3 scharf@slac. stanford. edu
PROJECT SAFETY EXPERIENCE Through April 2008 DART Rate Total Project Hours 1. 8 M Hours worked Sub. Contractors 484 K Hours worked DART Rate 3. 7 (9 Incidents) TRC Rate 4. 6 (2 Incidents) LCLS Collaboration 1, 300 K Hours worked DART Rate 0. 3 (2 Incidents) Injury rates based on 200 K hours (100 man years) of effort. DOE/SC Goal is a Reportable Case (TRC) rate of < 0. 25 and a Days Away, Restricted, or Transferred (DART) rate < 0. 65 per 100 FTEs. June 17, 2008 FAC Review Michael Scharfenstein 4 scharf@slac. stanford. edu
Project Safety (Contractor/Technical Systems/Collaboration) June 17, 2008 FAC Review Michael Scharfenstein 5 scharf@slac. stanford. edu
TCCo Incident Distribution June 17, 2008 FAC Review Michael Scharfenstein 6 scharf@slac. stanford. edu
TCCo Stewardship October ’ 06 thru April ’ 07 Ramp Up to Full Production : Procedural Violations Stand Down of Construction Activities : All Hands Meeting Review of Work Planning Process for field work – JSA process inadequate Check/correction of existing documentation PMT changes Deficiency Notices May ’ 07 thru November ’ 07 Full Production : Injuries Multi-day Stand Down of Construction Activities : Corrective Action Plan Procedural violations transition to injures Paperwork ineffectively utilized by CM/GC and trade contractors PE changes Deficiency Notices & Fines Communication with Corporate TCCo Safety Stewardship Committee Established Full time on-site medic (+30 hr OSHA) UTRs added – focus on safety June 17, 2008 FAC Review Michael Scharfenstein 7 scharf@slac. stanford. edu
TCCo Stewardship cont’d December ’ 07 thru April ’ 08 : Injuries continue Two incident associated with one sub PM removed Work stopped 90 Days (to the end of field work) Focus on effective work planning & execution sought Plan for joint observation developed Attendance at daily morning work planning meetings JSA review with workers throughout the day Identification / monitoring of specific trades or tasks for safe work practices Must communicate with the worker The goal is Zero! June 17, 2008 FAC Review Michael Scharfenstein 8 scharf@slac. stanford. edu
CF & Technical Systems Stewardship Excellent Safety Record 100 K+ hours w/o injury S 20, MMF, Injector, BC 1 & 2 Issues addressed immediately Positive Results Project Managers / UTRs / Installation Managers Direct management of subcontractors Communicate ES&H Expectations Guide them to success Enforcement when needed Thorough Work Planning and Control Aggressive ISM management Ownership of safety a condition of employment The goal is to maintain Zero! June 17, 2008 FAC Review Michael Scharfenstein 9 scharf@slac. stanford. edu
Conclusion Past TCCo safety performance is not acceptable LCLS providing more prescriptive direction Past 2 months = acceptable performance Maintain CF & Technical System direct managed work performance The goal is Zero! June 17, 2008 FAC Review Michael Scharfenstein 10 scharf@slac. stanford. edu
end of presentation June 17, 2008 FAC Review Michael Scharfenstein 11 scharf@slac. stanford. edu