EOB Warehousing Warehusing Replenishment QAD Warehousing Replenishment Objectives

EOB - Warehousing Warehusing - Replenishment

QAD Warehousing Replenishment Objectives • Functional Fit • Understand replenishment concepts • Perform a replenishment exercise 2

What we don’t do so well Functional Fit: Replenishment Functionality Fit Notes Supports all basic and advanced replenishment strategies. Legend Partial None DYK: Replenishment is an OPTIONAL configuration BUT is very helpful in improving operational efficiencies and works in conjunction with Reserve Storage and Forward Pick locations. 3

Optimize space and material handling Replenishment Warehouse Storage Bulk Reserve 040 PL 001 Replenishment 040 PL 002 040 PL 003 Reserve storage is for larger unit loads (pallets) and designed to optimize space 4 Case Pick Each Pick 040 BX 001 040 EA 001 040 BX 002 040 EA 002 040 BX 003 040 EA 003 Pick zone(s) is for smaller item quantities and designed to optimize handling

Reserve Storage and Forward Pick is a Best Practice Reserve Forward Pick Random Storage Dedicated Location Zone = Pallet Storage (040 PL) Zone = Pick Face Storage (040 BX) Maximum 040 -PL-001 040 -PL-003 Minimum 040 -BX-002 040 -PL-002 5 040 -PL-004 DYK: Replenishment can be defined for an item/location or item/zone.

Replenishment is also used for restocking automated equipment 6

EOB - Warehousing Replenishment Process 7

EOB - Warehousing Replenishment Process Flow 8

Manual Replenishment Request DYK: You can simulate replenishment activities or check the Create Transactions box to initiate replenishment transactions. 9

Replenishment Request triggers a product move Pending Replenishment 10

Replenishments done via RF RF Replenishment Select Next Work Task Enter LPN Enter Pick Location 11 Enter Item Number Enter Forward Pick Location Confirm Quantity

New inventory positions Replenishment Complete 12

Implementation Consideration Can you put product away direct to a forward pick location to avoid a replenishment move? 13

Example How to reduce replenishment product touches Receiving Reserve Forward Pick Max = 110 Bx 1 A 010 -RC-001 2 ROP = 10 Bx 040 -PL-001 040 -EA-020 Max = 110 Bx 1 B 010 -RC-001 ROP = 10 Bx 040 -PL-001 040 -EA-020

Example Consider filling forward pick locations during product put-away Inventory Detail Inquiry FIFO Forward Pick Capacity = 100 EA Change Put-Away rule to first look for space in forward pick location before looking in reserve storage. 1. Case Pick 2. Each Pick 3. Reserve

Bonus Coverage: Zone Replenishment You can replenish random locations in a zone Replenishment SLG Maintenance Max = 100 EA ROP = 0 EA 040 -BX-ANY You can setup a Zone replenishment with random vs. dedicated locations. 16

QAD Warehousing Replenishment Key Learning Points • QAD Warehousing supports all replenishment best practices • Have a clearly defined replenishment strategy • Understand location capacity impact on replenishment • You can replenish specific locations or general Zones 17