EOB Warehousing Replenishment Set Up QAD Warehousing Replenishment

EOB - Warehousing Replenishment Set Up

QAD Warehousing Replenishment Objectives • Functional Fit • Understand replenishment concepts • Setup warehousing for replenishment 2

What we don’t do so well Functional Fit: Replenishment Functionality Fit Notes Supports all basic and advanced replenishment strategies. Legend Partial None DYK: Replenishment is an OPTIONAL configuration BUT is very helpful in improving operational efficiencies and works in conjunction with Reserve Storage and Forward Pick locations. 3

Optimize space and material handling Replenishment Warehouse Storage Bulk Reserve 040 PL 001 Replenishment 040 PL 002 040 PL 003 Reserve storage is for larger unit loads (pallets) and designed to optimize space 4 Case Pick Each Pick 040 BX 001 040 EA 001 040 BX 002 040 EA 002 040 BX 003 040 EA 003 Pick zone(s) is for smaller item quantities and designed to optimize handling

Reserve Storage and Forward Pick is a Best Practice Reserve Forward Pick Random Storage Dedicated Location Zone = Pallet Storage (040 PL) Zone = Pick Face Storage (040 BX) Maximum 040 -PL-001 040 -PL-003 Minimum 040 -BX-002 040 -PL-002 5 040 -PL-004 DYK: Replenishment can be defined for an item/location or item/zone.

Replenishment is also used for restocking automated equipment 6

EOB - Warehousing Replenishment Set Up Process 7

Auto Replenish flags needs to be set in two places Replenishment Warehouse Maintenance Flag Replenishment: On Request Item-Warehouse Maintenance Flag Auto replenishment requires setting Auto Replenishment flag in two screens. 8 DYK: Replenishment is either a manual or automatic process.

QAD Warehousing Replenishment Overpick Replenishment… • Allows operators to put-back inventory that does not fit in the pick location • Helpful when you are not certain how much will fit in a location • Overpicking is more common in Wave Planning/Replenishment • Zone or Transaction Type Maintenance 9

The following dependencies will help you with setting up replenishment Storage Loc Group Maint (4. 3. 5) If not already complete 1. 2. 3. 4. 10 Warehouse Location Maint (4. 3. 13) Dedicated? • Item # • UM • Quantity • Generic vs. Specific Internal Routing Maintenance (4. 2. 5) Replen Routing from one zone to the next (01 RPL) Algorithm Assignment Maint (4. 6. 9) Int Routing Assignment (4. 2. 9) Assign Replen 1 to Pick-RE Which locations get replenished Where does Replen inventory originate How is Replen inventory managed Which items and capacities Define pick rules for Replen items Replenishment List Maint (4. 16. 1) Location Maint (4. 16. 5) Request (4. 16. 13) Where is inventory coming from? Need at least one list with one Zone. Simulate or create tasks

1. Which locations get replenished Replenishment Strategy Warehouse 01 Area 040 PL 040 BX 040 PL 001 040 PL 002 040 PL 003 11 Replenishment Flow 040 EA 040 BX 001 040 EA 001 040 BX 002 040 EA 002 040 BX 003 040 EA 003

1. Which locations get replenished Internal Routing Maintenance Replenishment inventory stays in the same Area so the internal routing will have one sequence. 12

1. Which locations get replenished Int Routing Assignment Use the defined replenishment internal routing for replenishment tasks (PICK-RE) 13

1. Which locations get replenished Warehouse Location Maintenance Box pick locations are sized for 100 boxes regardless of item number 14

2. Where does replenishment inventory originate Replenishment List Maintenance DYK: A replenishment list defines a list of zones (SLG) where WMS looks for inventory to use for replenishment 15 The standard replenishment strategy picks inventory from the reserve storage bulk pallet zone (040 PL).

3. How is replenishment inventory managed Algorithm Assignment Maintenance Define a specific pick strategy for selecting replenishment (PICK-RE) inventory or use a generic pick strategy (PICK-*). 16

4. Which items and capacities get replenished Replenishment Location Maintenance Max = 110 Bx ROP = 10 Bx 040 -BX-001 DYK: Location and Replenishment Point are required. Maximum Quantity is optional. 17