Engineering Building System Chapter Electrical Preventive Maintenance By
Engineering Building System Chapter Electrical Preventive Maintenance By Eko Priyono As Known As Echo Guardiola 1 FIGHT AGAINS THE STUPIDITY , EKO PRIYONO
v NGGAK ADA HAK CIPTA-HAK CIPTAAN DARI MODUL “Electrical Preventive Maintenance” v SILAHKAN DI PERBANYAK, DISEBARLUASKAN, DIBAGI UNTUK SEMUA YANG MEMBUTUHKAN, DI JUAL JUGA BOLEH, TAPI DUITNYA TOLONG KASIHKAN KE ANAK-ANAK YATIM YAAK… v SEMOGA BERMANFAAT UNTUK PENINGKATAN KEAHLIAN PARA ENGINEER INDONESIA. v KEEP ON LEARNING JO DO THE BEST GOD WILL DO THE REST , EKO PRIYONO 2
Saya hanya ingin mengajar, Tak peduli yang lain Curriculum Vitae Nama TTL Pendidikan : Eko Priyono, ST, MT. : Jakarta 6 Maret 1978 : S 1 Teknik Mesin : S 2 Teknik Elektro Karier : • • • Kernet Bus Mayasari Bakti ( P 26 & P 9 BC ) Blue Bird Taxi Driver Senior Mechanic Hotel Mercure Slipi, Jakarta Engineering Associate The May. Flower Marriot Executive Apartment, Jakarta Chief Engineer Hotel Acacia, Jakarta Engineering Manager Hotel Crowne Plaza Jakarta Chief Engineer Pakubuwono View Apartment, Jakarta Chief Engineer Hotel Sedona, Manado Regional Engineer PT Lor International Hotel, Solo QMS Engineering Auditor Mulia Group, Jakarta Building Manager Tamansari Lagoon Manado Director Of Engineer The Sixsenses Bali Email Phone : echoguardiola@gmail. com : +6285311057362 v PLAN YOUR WORK & WORK YOUR PLAN v KNOWLEDGE IS USELESS UNLESS IMPLEMENTED & SHARED v DO THE BEST GOD WILL DO THE REST PLAN YOUR WORK & WORK YOUR PLAN , EKO PRIYONO 3
Bio Data Name : Eko Priyono Email : echoguardiola@gmail. com Hp : 085311057362 • Untuk Saudaraku yang Muslim, mohon ke ihklasannya membacakan surat Al Fatihah untuk : Almarhumah Ibunda Syamsiyah Binti Atmo Suwito, Semoga di terima semua amal ibadahnya dan di lapangkan kuburnya, Aamiin • Karena tanpa Beliau saya tidak mungkin bisa Berbagi Ilmu dengan Kalian. • Untuk saudaraku yang Non Muslim silahkan ber do’a menurut keyakinan masing-masing Terima kasih No Compromise With Safety , Eko Priyono FIGHT AGAINS THE STUPIDITY , EKO PRIYONO 4
FIGHT AGAINS THE STUPIDITY , EKO PRIYONO 5
Why Peoples Make a Mistakes ? They Don’t Know !!! They Don’t CARE !!! If They Don’t Know : Let’s Learn Together If They Don’t Care : Ke laut aja lu !!! #Gue Mah Emang Gitu Orangnya wkwk FIGHT AGAINS THE STUPIDITY , EKO PRIYONO 6
FIGHT AGAINS THE STUPIDITY , EKO PRIYONO 7
Agenda Mempelajari Electrical Preventive Maintenance untuk lingkungan kerja yang lebih aman. 8
Ayo oom –oom & tante kita pelajari 4. Perenc anaan 1. Apakah Progra EPM. m EPM 2. Keuntu ngan 5. Dasardasar EPM. 3. Kompo EPM nen dari EPM
Inga’-Inga’ Fungsi peralatan safety biar nggak lupa Mencegah Kerusakan Melokalisir kerusakan Melindungi Mahluk Hidup No Compromise With Safety , Eko Priyono 10
Apakah EPM ? • EPM Adalah suatu system yang mutlak di perlukan untuk menjamin Kehandalan electrical system. • When Where How Why…. . Only God Knows…. Kita gak pernah tahu kapan akan ada masalah No Compromise With Safety , Eko Priyono Fight agains the stupidity , Eko Priyono 11
Fakta 2 EPM • Electrical Systems Begin To Deteriorate Once They Are Built / Installed • Performance and Life Expectancy of Electrical Systems Decline With Environmental Conditions, Overload Conditions, and Excessive Duty Cycles Gak Tau Sinau • Principal Reason For Electrical System Failure Is Failure To Maintain • Dependable Designs Require Maintenance To Keep Them Dependable • Average of Six (6) Hours of Business Interruption Caused By Each Electrical Failure In Your Electrical System - (Laskey 2012) • Failure Rate Is Three (3 x) Higher For Electrical Equipment That Is Not Part of An Electrical Preventative Program - (HSB 2010) • The Risk of An Unscheduled Electrical Failure Can Be Reduced By 66% With An Effective Preventative Maintenance Program - (HSB 2010) Fight agains the stupidity , Eko Priyono 12
EPM statistik Penyebab utama Kerusakan pada system Distribusi Electric NO 1 2 3 4 5 6 7 8 9 10 Problems Loose Connections / Parts Moisture Line Disturbance (Other Than Lightning) Defective / Inadequate Insulation Lightning Foreign Objects / Short Circuiting Collision Overloading / Inadequate Capacity Dust / Dirt / Oil Accumulation All Other Causes Vol 30. 30% 17. 40% 10. 40% 9. 90% 8. 10% 7. 30% 3. 90% 2. 40% 2. 20% 8. 10% 100. 00% Sumber : Failures Based on Hartford Steam Boiler Claims Data Fight agains the stupidity , Eko Priyono 13
Apakah EPM itu? • Process of Inspecting, Testing, Analyzing, Servicing, and Mitigating Risks Associated with Electrical Systems and Equipment With The Purpose of Maintaining Safe Operations and Production By Reducing or Eliminating System Interruptions or Equipment Breakdown Fight agains the stupidity , Eko Priyono 14
Benefit EPM CATEEEET…Emangnya utang doang yang di catet Improves Safety For Facility and Technicians Provides Assurance That Protective Devices Will Function Safely Clears Fault Conditions (Short Circuits, Overloading, Ground Faults, etc. ) Arc-Flash Calculations Assume Equipment Is Maintained Calculation Required For Operation / Inspection and Selection of Proper PPE Fight agains the stupidity , Eko Priyono 15
Benefit EPM Provides Higher Level of Reliability / Dependability Reduces Risk of Equipment / System Failure Minimizes Property Loss Claims / Lowers Insurance Premiums Minimizes Losses in Production / Service To Customers Fight agains the stupidity , Eko Priyono 16
Benefit EPM Strengthens Operational Learning / Training of Electrical System Observe Reactions of Electrical, Mechanical, and Control Systems Enables Equipment / System To Operate At Peak Efficiency 1% - 3% Energy Savings Over Non. Maintained Equipment Assists With Diagnostic / Troubleshooting Provides State of Equipment at a Particular Date / Time Fight agains the stupidity , Eko Priyono 17
Benefit EPM Controls Equipment Repair / Replacement Expenses Gimana Oom, Aman Panel Listriknya ? –Equipment Maintenance Can Be Budgeted / Tracked –Implement Changes / Correct Deficiencies Under Controlled Conditions –Reduces Emergency Repair / Replacement Expenditures Fight agains the stupidity , Eko Priyono 18
Benefit EPM Fight agains the stupidity , Eko Priyono 19
EPM Program Components Qualified Personnel v Technical Competence v Understand / Update One-Line / P&ID Diagrams & Equipment Layouts v Survey / Analyze Condition / Criticality Nature of Equipment v Knowledge of Associated Mechanical / Control Processes / Systems v Generate Detailed Methods of Procedure’s (MOP) v Generate Daily Walk-Thru Checklists / Emergency Procedures v Assess System Hazards (Arc-Flash, Environmental) v Understand / Update System Studies (Coordination, TCC’s, Arc-Flash) v Inspect Equipment for Physical Signs of Damage v Ability to Make Decisions During Procedures Fight agains the stupidity , Eko Priyono 20
EPM Program Components v Administrative / Supervisory Competence v Planning and Development of Long Range System Objectives v Communicate With Management / Customers / Technicians v Execute Methods of Procedure’s (MOP) v Manage and Supervise Technicians / Contractors v Keep Track of Budgets / Invoicing / Follow-up With Action Items v Manage O&M Manuals and Manufacturer Wiring Diagrams v Serve as Electrical Systems Coordinator (ESC) During Procedures v Ability To Make Decisions During Procedures Fight agains the stupidity , Eko Priyono 21
EPM Program Components Routine Inspections (Regularly Scheduled) v Daily Walk-Throughs / Checklists v Detailed Inspections / Testing (Programmed Scheduled) v Database Management Tools (Data. Stream 7 i) v Analysis of Testing Reports v Both Current and Past v Recommended Corrective Measures / Action Items v Implementation of Corrective Measures / Action Items v Record Keeping / Trending – Database Management Tools (Data. Stream 7 i) – Both Hard & Soft Copies Fight agains the stupidity , Eko Priyono 22
Planning an EPM Program v Gather Support / Funding / Commitment From Management v Survey All Systems / Equipment v Perform Failure Mode Effects Analysis (FMEA) Ø Safety of Personnel / Technicians Ø Uniqueness of System / Equipment Ø Impacts to Production / Service To Customers System / Equipment Redundancy (N+1) v Determine Maintenance Intervals Based On The Following Ø Importance / Critical Nature of Equipment Ø Requirements of Manufacturer Ø Age of Equipment Ø Number of Operations / Duty Cycle Ø Demand / Load Conditions – Environment Fight agains the stupidity , Eko Priyono 23
Planning an EPM Program v Determine Resources / Staffing Requirements Ø Management of Program Shall Always Be Performed Internally Ø Timeline to Perform Maintenance (1 Week or 3 Months) Ø Insourcing - Ownership / Calibration of Equipment - Size of System - Impact to Production / Service to Customers Fight agains the stupidity , Eko Priyono 24
Planning an EPM Program Ø Outsourcing - Define Scope of Work / Testing Specification - Regularly Engaged In Electrical Testing (Minimal of 5 Yrs. ) - NETA Certified / OSHA Trained / NFPA 70 E Trained - Proof of Equipment Calibration Program Ø EPM From Maintenance Department of Equipment Manufacturer - Specialty Items Ø EPM From Independent Testing Firm -Knowledge of Numerous Manufacturers Fight agains the stupidity , Eko Priyono 25
EPM Fundamentals Keep It Tight – Cause / Effect • Vibration, Expansion / Contraction of Components With Load • Increases Contact Resistance, Produces Abnormal System Reactions – Infrared Survey • Requires Exposure To Arc-Flash Hazard No Compromise With Safety , Eko Priyono 26
EPM Fundamentals – Torque Wrench • Tighten To Manufacturers Recommendations – Low Resistance Ohmmeter (DLRO) • Valuable For Concealed Bussing v Keep It Dry – Cause / Effects • Humidity, Condensation, Chemicals, Oils, Etc. • Accelerates Oxidation Process, Increases Contact Resistance, Shorts Equipment – Wipe Down • Lint-Free Rags • Cleaning Agent (Non-Flammable, Non-Corrosive To Electrical Materials 27
EPM Fundamentals v Keep It Clean – Cause / Effect • Dirt, Dust, Lint, Chemicals, Metallic Particles, Oils, Etc. • Clogs Equipment Cooling Means, Creates Fire Hazards, Increases Contact Resistance – Wipe Down • Lint-Free Rags • Cleaning Agent (Non-Flammable, Non-Corrosive To Electrical Materials) – Vacuum / Brush • NEVER Use Compressed Air FIGHT AGAINS THE STUPIDITY , EKO PRIYONO No Compromise With Safety , Eko Priyono 28
EPM Fundamentals – Change Air Filters • Washable Filters Shall Be Dry Before Being Placed In Service �Keep It Friction Free – Cause / Effect • Prohibits Operation of Equipment, Increases AF Hazard, Increases Contact Resistance FIGHT AGAINS THE STUPIDITY , EKO PRIYONO No Compromise With Safety , Eko Priyono 29
– Lubricating Spray • Non-Flammable, Non-Corrosive To Electrical Materials – Contact Grease – Cover All Holes / Unused Penetrations • Arc-Flash Hazard From Falling Foreign Objects • Foreign Animals (Ants, Rats, Squirrels, Snakes, etc. ) – Keep Insulators Away From Sharp Objects FIGHT AGAINS THE STUPIDITY , EKO PRIYONO 30
Udah Dulu Yaak, Kapan-kapan sambung lagi. FIGHT AGAINS THE STUPIDITY , EKO PRIYONO 31
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