Engine Construction and Principles of Operation Chapter 4































- Slides: 31
Engine Construction and Principles of Operation Chapter 4
Objectives n Explain simple engine operation. n List the qualities of gasoline that make it an efficient fuel for small engines. n Explain why gasoline is atomized in the small engine. n Identify the basic components of a small engine and describe the function of each part.
How does an Engine Work?
Gasoline n Hydrocarbon fuel (mix of hydrogen and carbon) n Gas should n Ignite readily, burn cleanly, resist detonation n Vaporize easily w/o vapor lock n Free of dirt, water, and abrasives
Octane Number n Ability to resist detonation n Low Compression = Regular n High Compression = Premium n Video 1 n Video 2
Octane Number n Lead n Oxygenates n Ethanol
How does gasoline burn? n Liquid? n Vapor? n Atomizing
Containing Our Explosion n Minimizing Lost Energy n Combustion Chamber
Questions on Page 71
Cylinder Block n Keeps all parts aligned n Cast Iron n Aluminum Alloy
Cooling Fins n Function n Design
Crankshaft n Major rotating part of the engine n Forged or Cast Steel with precisely machined and ground bearings
Crankshaft n Counterweights n Crankpin or Connecting Rod Journal n Throw n Flywheel n PTO
Crankcase n Rigid and Strong n Keep Parts Aligned n Hold Oil and Keep Out Dirt
Piston n Straight line driving member of the engine n Subject to direct heat from combustion
Piston n Adequate clearance to allow for expansion n Piston rings n Compression Ring: n Scraper Ring (Compression): n Oil Ring:
Piston n Ring grooves n Characteristics of a Piston n Wrist Pin (Piston Pin): n Retainers
Connecting Rod n Connects piston to crankshaft n Bearings n Bearing Cap
Intake and Exhaust Ports n Ports (Two Stroke) n Poppet Valves
Poppet Valves n Intake (Usually Larger): n Exhaust:
Poppet Valves n Valve Face n Valve Seat n Valve Stem
Poppet Valves n Valve Guide n Valve Spring n Valve Rotator n Retainer (Keeper) n Pin n Collar n Keyhole
Valve Lifter or Tappet n Link b/w camshaft lobe and valve stem
Camshaft n Timing Gear n Lobe n Compression Release n Position?
Flywheel n Three Functions n Momentum n Cooling n Ignition/Accessories
Objectives n Explain simple engine operation. n List the qualities of gasoline that make it an efficient fuel for small engines. n Explain why gasoline is atomized in the small engine. n Identify the basic components of a small engine and describe the function of each part.