Electric Electronic Communication Equipment Cleaning Solution Intensive Cleaning

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Electric/ Electronic Communication Equipment Cleaning Solution Intensive Cleaning Mechanism ICM Company Ltd.

Electric/ Electronic Communication Equipment Cleaning Solution Intensive Cleaning Mechanism ICM Company Ltd.

Contents I. Importance of Cleaning II. Current Situations & Counter-measures III. Applications IV. Cleaning

Contents I. Importance of Cleaning II. Current Situations & Counter-measures III. Applications IV. Cleaning Procedures V. Effectiveness of Cleaning • Effectiveness -1 • Effectiveness -2 VI. e-ICM Introduction VII. e-ICM Products VIII. e-ICM Characteristics IX. Cleaning Tools X. • Low Pressure Portable Compressor • Low Pressure Air Compressor – II • High Pressure Cleaner Performances & References

I. Importance of Cleaning No proper solutions have been found so far…against critical fires

I. Importance of Cleaning No proper solutions have been found so far…against critical fires & damages due to a short circuits electrically & electronically. Micro-dust & Foreign Materials: Main factors of Fire • It happens from the intricate wires of electric/ electronic equipment in the buildings, factories. • Equipment malfunction & shortening life span. • Power waste by over load (charge). • Causing mechanical/ electrical accidents. By National Emergency Management Agency Factors of Fire Class (%) Electricity Cigarrets Fire Spark Gas Oil Others Total 28 11 9 9 2 01 395 100 Factors (%) Short Circuit Over Load Discharg Over e Heat Static Electricity Mecha nical Others Total 76. 5 6. 9 7. 1 0. 4 0. 9 6. 5 100 1. 7 Current Problems by Dust Polluted Materials in the Air • • Micro-dust (PM 10) CO 2 TVOC Sulfurous Acid gas, Nitrogenous compound, Pb, Ozone, CO etc. Components of Yellow Sand Humidity Malfunction Fire by short circuit • Si, Fe, K Oxides • Heavy Metals - Pb, Cadmium, Al, Cu, etc. • Carciogenic Deterioration of equipment 2 ICM Company Ltd.

II. Current Situations/ Counter Measures Current Situations Air Gun – Cleaning inside Cubicle. System

II. Current Situations/ Counter Measures Current Situations Air Gun – Cleaning inside Cubicle. System pollution by dust diffusion (spread). . Harmful for human by inhaling spread dust. . Electronic equipment damage by static electricity during Air-Gunning. . Parts damage/ wire cuts by brush cleaning. Inside cleaning after Electricity Off. Due to electricity shut off, causing low productivity & effectiveness, distrust and many more inconveniences. Chemical Cleaners. Not allowed to use in electricity-current. May happen malfunction from wire whitening, distortion. . Polluted diffusion dust repeatedly stick in it. . Dust residue causes another problems. Remarks Counter Measures e-ICM – Cleaning Electric-current Equipment. Allows cleaning without electricity shut-off. . Minimize dust diffusion (spread) in the cubicle. . Enhance performance by cleaning tiny parts. . No static electricity causing. . No damage on parts. Equipment Cleaning during Electricitycurrent. Allows equipment cleaning under 22, 900 V up to puncture voltage of 64, 000 V – by KERI. . Allows stable current without part damages. KERI Certificate Attached. E-Clean with Electricity-current Equipment. Cleaning job under electricity-current condition. . Considering evaporation time for parts safety. . Prevent extra possible trouble without dust residue. 3 ICM Company Ltd.

III. Applications The electric equipment is composed with various parts & wiring in the

III. Applications The electric equipment is composed with various parts & wiring in the system… so that… - the electrical & mechanical damages would cause un-stable power supply, - the proper & regular cleaning job of the system is critical to prevent any fine dust, humidity & static electricity on the tiny parts, connections & joints which could cause malfunctions in the entire networks. Item Type Disconnecting Switch Circuit Breaker Lightning Arrester Switch Transformer Amplifier Japan Electric Industry Committee Remark *Connecting faulty *Low insulation Report/ 178 Annual Inspection *Dust on current wires *Connecting faulty *Low insulation *Switch faulty Report/ 174 “ *Insulation breaking *Flash over *Dust on terminal, insulator *Insulation faulty *electric shock Report/ 173 “ *Coil stress *Rectifier stress *Hear cycle *Voltage problem *Dust, humid, corrosion gas on mail circuit *Corrosion *Connecting faulty *Over heating Report/ 173 “ *Heat deterioration *Hear deterioration by voltage *Oxidation *Discharge *Over hearing by mechanical stress *Over heating by dust/humid *Crack *Tracking Electrical Heating Factors Mechanical Heating Factors Troubles Factors *Connection damage *Wire distortion *Over heating *Low insulation *Switch faulty *Dust, humid on socket part *Connection insulation part oscillating *Fuse blowout *Switch faulty *Hinge faulty *Over current/ stress -discharge *Low voltage 4 Troubles Report/ 164 “ ICM Company Ltd.

IV. Cleaning Procedures Cleaning Service is critical & important for all the electric/ electronic

IV. Cleaning Procedures Cleaning Service is critical & important for all the electric/ electronic equipment to prevent possible electrical & mechanical malfunction which are caused by dust, humidity & other foreign materials in the system. The regular cleaning service is an essential job in order to maintain service, saving cost, safety and optimal conditions of the system as well. Safety Training for Electrical Engineer & Manager Supervisor inspection Photo before Inspection e-ICM Cleaning Evaporation & Drying Residue Finish Outside & Floor Safety check Inspection reports Feedback 5 ICM Company Ltd.

V. Effectiveness of Cleaning e-ICM can be applied without electricity shut down & there

V. Effectiveness of Cleaning e-ICM can be applied without electricity shut down & there are no residues after evaporation, such as mote, humidity & other foreign materials. So e-Clean is an optimal product which offers safety, easy maintenance & continuous operation of your entire system with prolong life span. PREVENTION DISASTER BY ELECTRICITY • Precise Inspection during Cleaning • Elimination Harmful Factors during Cleaning PRODUCTIVITY • • DISASTER PREVENTION Minimize Down-Time Effective System Operation Easy Maintenance Economic Maintenance PREVENTION MALFUNCTION BY DUST PRODUCTIVITY MALFUNCTON PREVENTION SAFETY • • • Safe Compound Evaporation w/o Residue Insulation up to 64, 000 V Apply under Live Wires Anti-Corrosion Harmless/ No Smell • Sprayed Liquid cleans Tiny Gaps in the Circuit Boards • Prevent Heating/ Carbonization from Diffusion Dust PROTECTION EQUIPMENT SAFETY SYSTEM EFFECTIVENESS 6 • Prolong Life Span • Effective Operation • Protection Parts ICM Company Ltd.

Cleaning Effectiveness I – Before/ After Before References After ☞ ☞ 7 ICM Company

Cleaning Effectiveness I – Before/ After Before References After ☞ ☞ 7 ICM Company Ltd.

Cleaning Effectiveness II – Before/ After Before Class After Result Class Before Result Class

Cleaning Effectiveness II – Before/ After Before Class After Result Class Before Result Class After Result Class Result 1. Max. (℃) 50. 7 1. Max. (℃) 26. 1 1. Max. (℃) 39. 1 1. Max. (℃) 33. 9 2. Ave. (℃) 22. 1 2. Ave. (℃) 20. 4 2. Ave. (℃) 24. 6 2. Ave. (℃) 20. 9 3. Min. (℃) 18. 7 3. Min. (℃) 17. 7 3. Min. (℃) 19. 6 3. Min. (℃) 17 4. Object Switch Box 4. Object 8 E/L Panel 4. Object E/L Panel ICM Company Ltd.

VI. e-ICM Introduction e-ICM Intensive Cleaning Mechanism e-ICM is an Insulation Detergent for all

VI. e-ICM Introduction e-ICM Intensive Cleaning Mechanism e-ICM is an Insulation Detergent for all the electrical & electronic equipment during current-live condition to clean the possible harmful factors directly, such as dust, grease, resin & other foreign materials inside the panel & control boxes. - connections, relay, MCC panels, various carbon brush & switches. Specifications * Ignitability: 60 ℃ * Cleaning: Grease, dust, resin, other foreign materials… * Insulation: Insulation break average voltage up to 64, 000 V conducted by Korea Electrotechnology Research Institute (KERI) * Washing Power: Excellent washing & no residue after evaporation. * Environment: Almost no smell, harmless to human, environment-friendly. * Materials: Safe to almost all insulators, plastic, rubber & paint…etc. 9 ICM Company Ltd.

Products 500 g Spray Can ⇒ Actlvity: 100% / Color: Clear / Viscosity: Same

Products 500 g Spray Can ⇒ Actlvity: 100% / Color: Clear / Viscosity: Same as Water ⇒ Ignition Point: 60 ℃/ Insulation: 64, 000 V ⇒ Moisture: None / Toxicity: Not a RCRA. Hazardous ⇒ Grease Removal: Excellent/ Evaporation Residue: None ⇒ Chlorine Process: None / Fluor: None ⇒ Expiry: 1 year without opening cap ⇒ Specific Gravity: 0. 767 gr/cc / Density -6. 39 lbs/gal 5 Gallons (18. 9 L) Model : e-ICM (500 g Spray Can) Part No. : e-ICM-502 Model : e-ICM (18. 9 L) Part No. : e-ICM-5200 10 ICM Company Ltd.

Characteristics C o l o r Clear S m e l l Almost none

Characteristics C o l o r Clear S m e l l Almost none PH No data Solu bility None water soluble Boiling Pt. Melting Pt. No data Explosion None Oxidization Steam Density 4. 7 Specific Gravity 0. 77 339 degree C None Oxidization Viscosity None viscosity Chemical Safety Warning Harmful Material during Dissolution Stable : Environment-Friendly Mark by KEITI Avoid from open fire Produce gas with acids Applications All the electrical/ electronic (communication) equipment panels. Voltmeter, MCC Panel, Switch, Capacitor & PCB boards…etc. Air-conditioner motor/ equipment, Bending M/C, Parking meter. . etc. Precision parts, Flow-meter, Gears, Traffic-lights, Fire alarm…etc. Power distributor in humid condition, Generators in ships & buildings…etc. (Clean the polluted refrigerant by sludge – No chemical reaction with Freon) 11 Warning (Restricted applications) : LCD, PDP, Thin-film silicone ICM Company Ltd.

VII. Cleaning Tools Low Pressure Portable Compressor Model WXLXH Discharge HP Weight (Kg) Application

VII. Cleaning Tools Low Pressure Portable Compressor Model WXLXH Discharge HP Weight (Kg) Application e-ICM-EMC 01 2 1 X 37 X 40 95 0. 25 11. 98 Communication Equipment 12 ICM Company Ltd.

Low Pressure Air Compressor – II Insulation Air-gun Air hose 5 Gallon bucket Liquid

Low Pressure Air Compressor – II Insulation Air-gun Air hose 5 Gallon bucket Liquid hose With Filter Model WXLXH Discharge HP Weight (Kg) Volume (L) Application E-ICM-EMC-02 700 X 420 X 700 0. 25 L 3. 5 42 40 Low Voltage cleaning 13 ICM Company Ltd.

High Voltage High Pressure Cleaner Model WXLXH Discharge Bar Weight (Kg) Application e-ICM-EMC-03 350

High Voltage High Pressure Cleaner Model WXLXH Discharge Bar Weight (Kg) Application e-ICM-EMC-03 350 X 330 X 900 11 L/Min 190 36 High Voltage cleaning 14 ICM Company Ltd.

VIII. Performances Years 2006 2007 2008 2009 Performances ▲ COAX Exhibition Center Electricity Control

VIII. Performances Years 2006 2007 2008 2009 Performances ▲ COAX Exhibition Center Electricity Control Room ▲ Korea Metro Subway Line 2 ▲ Lotte Petro Chemical Factory ▲ Yonsei Univ. / Kyunghee Univ. ▲ Samsung SDI / Samsung Heavy Industry / Daewoo Ship Building/ Dongsuh Foods ▲ Hanaro Telecom/ LG Telecom ▲ Gangnam KDN / Seoul Metro/ Garak Famer’s Market/ Subway – Dongjak Station ▲ Sungsil Univ. / Korea Univ. / Kyunghee Univ. ▲ Hanyang Univ. Hospital/ Joong. Ang Univ. Hospital ▲ Namsan Tunnel 2 Transformer ▲ Shin Dong. A Apt. Elevator Control Panel ▲ Korea Circuit Electricity Control Room/ SK C&C Suwon Factory ▲ Yongsan District Office/ Korea War Memorial Center ▲ Hongreung KAIST ▲ Yoohan Ynagheng/Daewon Nesys ▲ LG Telecom ▲ POSCO/ Minimil Electricity Control Room ▲ Hyundai Heavy Industry (Ulsan Plant Switch Panel) ▲ Volvo Group (Changwon Electricity Control Room Switch Panel) ▲ DAU Corning Inverter (Jincheon Factory) ▲ Incheon Gonchon Water Filtration Plant Switch Panel ▲ Kyungwon Univ. Serom Bldg. Switch Panel ▲ Korea Nuclear Power R&D Center (Daejeon) ▲ Sungsil Univ. Control Panel ▲ Korea Nesle (Chungju Factory Control Panel) ▲ Samsung Heavy Industry (Geo. Je Shipping) Control Panel ▲ DAU Corning Inverter 2 nd Stage 15 ICM Company Ltd.

VIII. Performances Years 2010 2011 Performances ▲ Bowater Korea Electricity Control Room Switch Panel

VIII. Performances Years 2010 2011 Performances ▲ Bowater Korea Electricity Control Room Switch Panel 22 units ▲ Seoul City Railway Jangan Station Electricity/ Communication Panels ▲ Korea DAU Corning Jincheon Factory Electricity Control Room Panel ▲ Seoul Jamshil Sports Complex Electricity Room ▲ Korea Nesle Chungju Factory MCC Panel ▲ Chosun Daily Newspaper Kwanghwamun Display Board Cleaning ▲ Samsung Corning Precision Materials Co. Ltd ▲ SLS Shipbuilding Co. Ltd ▲ Samsung Heavy Industeries Co. Ltd ▲ Hyundai Heavy Industries Co. Ltd Ulsan ▲ POSCO Gwangyang Works Hot Rolling Mill Dept ▲ ▲ ▲ 16 ICM Company Ltd.

Photo References * High Voltage (22, 9 KV)/ Electricity Control Room (Hyundai Heavy Industry)

Photo References * High Voltage (22, 9 KV)/ Electricity Control Room (Hyundai Heavy Industry) Before-Condition Checking Before E-Clean : Cleaning After Before 17 After ICM Company Ltd.

Photo References * DAU Corning Jincheon Factory Inverter 18 ICM Company Ltd.

Photo References * DAU Corning Jincheon Factory Inverter 18 ICM Company Ltd.

Photo References * High Voltage (22, 9 KV) / Electricity Control Room (Kyunghee Univ.

Photo References * High Voltage (22, 9 KV) / Electricity Control Room (Kyunghee Univ. ) 19 ICM Company Ltd.

Photo References * Elevator Inverter 20 ICM Company Ltd.

Photo References * Elevator Inverter 20 ICM Company Ltd.

Photo References * XXX Telecom Communication Equipment Panel 21 ICM Company Ltd.

Photo References * XXX Telecom Communication Equipment Panel 21 ICM Company Ltd.

Photo References * LG NW Communication Equipment Panel 22 ICM Company Ltd.

Photo References * LG NW Communication Equipment Panel 22 ICM Company Ltd.

Photo References * XXX Hospital Electricity Control Room 23 ICM Company Ltd.

Photo References * XXX Hospital Electricity Control Room 23 ICM Company Ltd.