EE 8407 Power Converter Systems Graduate Course EE

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EE 8407 Power Converter Systems Graduate Course EE 8407 Bin Wu Ph. D, PEng

EE 8407 Power Converter Systems Graduate Course EE 8407 Bin Wu Ph. D, PEng Professor ELCE Department Ryerson University Contact Info Office: ENG 328 Tel: (416) 979 -5000 ext: 6484 Email: bwu@ee. ryerson. ca http: //www. ee. ryerson. ca/~bwu/ Ryerson Campus Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 Topic 7 Multilevel Neutral Point Clamped (NPC) Inverters Courtesy of ABB (ACS

EE 8407 Topic 7 Multilevel Neutral Point Clamped (NPC) Inverters Courtesy of ABB (ACS 1000) Three-Level NPC Inverter Based MV Drive Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006

EE 8407 Multilevel NPC Inverters Lecture Topics • Three-level NPC Inverter • Space Vector

EE 8407 Multilevel NPC Inverters Lecture Topics • Three-level NPC Inverter • Space Vector Modulation • Neutral Point Voltage Control • High-level NPC Inverters Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 Three-Level NPC Inverters • Inverter Configuration Clamping diodes: DZ 1 and DZ

EE 8407 Three-Level NPC Inverters • Inverter Configuration Clamping diodes: DZ 1 and DZ 2 (Phase A) Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 Three-Level NPC Inverters • Switching State Complementary Switch pairs: S 1 and

EE 8407 Three-Level NPC Inverters • Switching State Complementary Switch pairs: S 1 and S 3; S 2 and S 4; Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 Three-Level NPC Inverters • Gate Signal Arrangements Inverter phase voltage v. AZ

EE 8407 Three-Level NPC Inverters • Gate Signal Arrangements Inverter phase voltage v. AZ has three levels: E, 0 and –E Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 Three-Level NPC Inverters • Inverter Output Waveforms Textbook: Bin Wu, ‘High-Power Converters

EE 8407 Three-Level NPC Inverters • Inverter Output Waveforms Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 Topic 7 Space Vector Modulation • Space Vectors • Three-phase voltages (1)

EE 8407 Topic 7 Space Vector Modulation • Space Vectors • Three-phase voltages (1) • Two-phase voltages (2) • Space vector representation (3) (2) (3) (4) where Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 8

EE 8407 Topic 7 Space Vector Modulation • Space Vectors (Example) Switching state [POO]

EE 8407 Topic 7 Space Vector Modulation • Space Vectors (Example) Switching state [POO] on-state switches: Phase A: upper two switches [P] Phase B: middle two switches [O] Phase C: middle two switches [O] from which and (5) Substituting (5) to (4) gives a space vector (6) Total switching states: 27 Total space vectors: 19 Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 9

EE 8407 Space Vector Modulation • Space Vectors Diagram 19 space vectors: Zero vector:

EE 8407 Space Vector Modulation • Space Vectors Diagram 19 space vectors: Zero vector: V 0 Small vectors: V 1 – V 6 Medium vectors: V 7 – V 12 Large vectors: V 13 – V 18 Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 Space Vector Modulation • Switching States and Space Vectors Redundancy: Zero vector

EE 8407 Space Vector Modulation • Switching States and Space Vectors Redundancy: Zero vector – three switching states Small vectors – two states per vector Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 Space Vector Modulation • Switching States and Space Vectors No redundant switching

EE 8407 Space Vector Modulation • Switching States and Space Vectors No redundant switching states for medium or large vectors Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 Space Vector Modulation Topic 7 • Sector Definition Vref : Reference vector,

EE 8407 Space Vector Modulation Topic 7 • Sector Definition Vref : Reference vector, rotating in space at a certain speed; All other vectors are stationary. Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006

EE 8407 • Space Vector Modulation Topic 7 SVM Principle • For a given

EE 8407 • Space Vector Modulation Topic 7 SVM Principle • For a given length and position in space, Vref can be approximated by three nearby stationary vectors; • Based on the chosen stationary vectors, switching states are selected and gate signals are generated; • When Vref passes through sectors one by one, different sets of switches are turned on or off; • When Vref rotates one revolution in space, the inverter output voltage varies one cycle over time; • The inverter output frequency corresponds to the rotating speed of Vref ; • The inverter output voltage can be adjusted by the magnitude of Vref. Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006

EE 8407 Topic 7 Space Vector Modulation • Dwell Time Calculation Dwell time is

EE 8407 Topic 7 Space Vector Modulation • Dwell Time Calculation Dwell time is the duty-cycle time of selected switches during the sampling period Ts. Sector I • Select three nearest stationary vectors • Use volt-second balancing principle (a) Four Regions Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006

EE 8407 Space Vector Modulation • Dwell Time Calculation From equation (a) Ta ,

EE 8407 Space Vector Modulation • Dwell Time Calculation From equation (a) Ta , Tb and Tc – dwell times for V 1 , V 7 and V 2 – modulation index Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 Space Vector Modulation • Switching Sequence (Seven-segment) General Design Requirements a) b)

EE 8407 Space Vector Modulation • Switching Sequence (Seven-segment) General Design Requirements a) b) The transition from one switching state to the next involves only two switches in the same inverter leg, one being turned on and the other turned off; and The transition for Vref moving from one sector (or one region) to the next requires no or minimum number of switchings. Note: The switching sequence design is not unique, but the above requirements should be satisfied for switching frequency minimization. Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 Space Vector Modulation • Switching Sequence (Seven-segment) Assuming Vref is in Region

EE 8407 Space Vector Modulation • Switching Sequence (Seven-segment) Assuming Vref is in Region 4 of Sector I, three vectors are selected: V 2 , V 7 and V 14 Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 Space Vector Modulation • Switching Sequence (Seven-segment) Switching sequence requirement a) is

EE 8407 Space Vector Modulation • Switching Sequence (Seven-segment) Switching sequence requirement a) is satisfied. Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 Space Vector Modulation • Switching Sequence (Seven-segment) Textbook: Bin Wu, ‘High-Power Converters

EE 8407 Space Vector Modulation • Switching Sequence (Seven-segment) Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 Space Vector Modulation Topic 7 • Switching Sequence (Seven-segment) Device switching frequency:

EE 8407 Space Vector Modulation Topic 7 • Switching Sequence (Seven-segment) Device switching frequency: Sampling frequency: Fundamental frequency: Switching sequence requirement b) is satisfied. Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006

EE 8407 Space Vector Modulation • Simulated Waveforms (Seven-segment) f 1 = 60 Hz,

EE 8407 Space Vector Modulation • Simulated Waveforms (Seven-segment) f 1 = 60 Hz, Ts = 1/1080 sec, ma = 0. 8, fsw = 570 Hz v. AB is not half wave symmetrical; and contains both even- and odd-order harmonics. Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 Space Vector Modulation • Simulated Waveforms (Seven-segment) f 1 = 60 Hz,

EE 8407 Space Vector Modulation • Simulated Waveforms (Seven-segment) f 1 = 60 Hz, Ts = 1/1080 sec, ma = 0. 8, fsw = 570 Hz Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 Space Vector Modulation • Harmonic Content (Seven-segment) Textbook: Bin Wu, ‘High-Power Converters

EE 8407 Space Vector Modulation • Harmonic Content (Seven-segment) Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 Space Vector Modulation • Laboratory Prototype at Ryerson Textbook: Bin Wu, ‘High-Power

EE 8407 Space Vector Modulation • Laboratory Prototype at Ryerson Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 Space Vector Modulation • Measured Waveforms Textbook: Bin Wu, ‘High-Power Converters and

EE 8407 Space Vector Modulation • Measured Waveforms Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 Space Vector Modulation Topic 7 • Measured waveforms (with even-order harmonic elimination)

EE 8407 Space Vector Modulation Topic 7 • Measured waveforms (with even-order harmonic elimination) Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006

EE 8407 Neutral Point Voltage Control • Neutral Point Voltage Deviation The neutral point

EE 8407 Neutral Point Voltage Control • Neutral Point Voltage Deviation The neutral point voltage vz can be controlled by P- and N-types of small vectors Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 Neutral Point Voltage Control • Neutral Point Voltage Control Textbook: Bin Wu,

EE 8407 Neutral Point Voltage Control • Neutral Point Voltage Control Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 Neutral Point Voltage Control • Neutral Point Voltage Control R is used

EE 8407 Neutral Point Voltage Control • Neutral Point Voltage Control R is used on purpose to make the dc voltage unbalance. Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 High-Level NPC Inverters • Inverter Topologies Textbook: Bin Wu, ‘High-Power Converters and

EE 8407 High-Level NPC Inverters • Inverter Topologies Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 High-Level NPC Inverters • Switching State Textbook: Bin Wu, ‘High-Power Converters and

EE 8407 High-Level NPC Inverters • Switching State Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 High-Level NPC Inverters • Component Count Note: The number of clamping diodes

EE 8407 High-Level NPC Inverters • Component Count Note: The number of clamping diodes increases substantially with the voltage level. Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 High-Level NPC Inverters • IPD Modulation (four-level) Textbook: Bin Wu, ‘High-Power Converters

EE 8407 High-Level NPC Inverters • IPD Modulation (four-level) Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 High-Level NPC Inverters • Harmonic Content (four-level, IPD Modulation) Textbook: Bin Wu,

EE 8407 High-Level NPC Inverters • Harmonic Content (four-level, IPD Modulation) Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 High-Level NPC Inverters • APOD Modulation (four-level) Textbook: Bin Wu, ‘High-Power Converters

EE 8407 High-Level NPC Inverters • APOD Modulation (four-level) Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 High-Level NPC Inverters • Harmonic Content (four-level, APOD Modulation) Textbook: Bin Wu,

EE 8407 High-Level NPC Inverters • Harmonic Content (four-level, APOD Modulation) Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006 Topic 7

EE 8407 Summary Topic 7 • The 3 -level NPC inverter widely used in

EE 8407 Summary Topic 7 • The 3 -level NPC inverter widely used in MV drives Main features - Low device count - No switches in series - Suitable for medium voltage operation • The practical use of 4 - or 5 -level NPC inverters not reported Main reasons - Difficulties in dc capacitor voltage control - Large number of clamping diodes Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006

EE 8407 Topic 7 Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley -

EE 8407 Topic 7 Textbook: Bin Wu, ‘High-Power Converters and AC Drives’, Wiley - IEEE Press, 2006