Edge Scout Customer Solutions Guide Edge Scout Architecture

Edge. Scout Customer Solutions Guide

Edge. Scout Architecture with Banner DXM Web and Mobile Users Data Center Equipment Site Secure internet tunnel or cellular Wired Sensors Wireless Sensors Edge. Scout Hosted Server

Edge. Scout Architecture with Ewon Flexy Web and Mobile Users Data Center Equipment Site Secure internet tunnel or cellular PLCs, Drives, IO drops, HMI Panels, etc Edge. Scout Hosted Server

Edge. Scout Architecture with Secomea Site. Manager Web and Mobile Users Data Center Equipment Site Secure internet tunnel or cellular PLC, Drive, HMI Panel, etc. Edge. Scout Hosted Server

Edge. Scout Architecture with Moxa UC-8100 Series Web and Mobile Users Data Center Equipment Site Secure internet tunnel or cellular PLCs, Drives, IO drops, HMI Panels, etc Edge. Scout Hosted Server

Device Assets and Equipment Assets Asset Common Features • Current Status for Each Device • Historical Trend • Email and Text Alerts • Options for custom graphics, calculations, tables, etc. Device Asset • Entry Level IIo. T Solutions • Up to 10 Variables • 6000 logged values per day Device Asset Examples • Machine Monitor • Pump Monitor • Tank Level Monitor • Temp/Humidity Monitor • Alarm Status Monitor • Air Filter Monitor Equipment Asset • Complex Machine • Production Line • Process System • Camera • Advanced Analytics • ERP Connectivity Options

Proof of Concept Assets POC Configuration Tab POC Asset Benefits • Fast deployment • Little or no up configuration fees • Free 60 day trial subscription How it Works • Use an Edge Node Template • Assign variables to address table • Connect Edge Node to internet • Login to myedgescout. com • Configure variables • 32 Discrete, 32 DINT, 32 Float • Configure email/text notifications POC Asset Features • Text based Status Display • Historical Trend • Email and Text Alerts After 60 days • Purchase a Device or Equipment asset subscription • Add additional features such as custom graphics and reports for a one time NRE charge

Reporting and Analytics • Preventative Maintenance Dashboard • Downtime Analytics • Overall Equipment Effectiveness • Predictive Maintenance • Machine Learning • Prescriptive Maintenance

Preventative Maintenance Dashboard A Lesson from the automotive consumer market Today’s vehicles have oil life monitors that use sensors and intelligence to tell you when to change the oil. This usually occurs between 5, 000 and 8, 000 miles. Prior to this we were told to change oil every 3, 000 miles. Some people would forget to do change the oil, resulting in costly repairs and a shortened lifespan of their vehicle. Others changed oil religiously every 3000 miles, ultimately spending more than double what they should have. • • • Reduce maintenance costs by performing maintenance when needed instead of when scheduled Avoid costly breakdowns due to neglected maintenance tasks Extend equipment life and improve performance

Downtime Analytics Base decisions on data, not anecdotes Every machine operators can tell you what is causing downtime, but they don’t always say the same thing. Downtime analytics can give you an accurate and objective picture of how often each type of failure occurs and what it is ultimately costs in terms of productivity. From there it is easy to accurately calculate the ROI from each potential improvement Downtime Analytics may include • Total number of each failure over a time period • Totalize downtime for each failure • Pareto chart of highest priority failures • Playback of status screen leading up to a failure

Overall Equipment Effectiveness Affordable, Accessible, and Manageable OEE For many years OEE has been the gold standard for process improvement, but traditional approaches are expensive and time consuming to implement and maintain. Hosted OEE can be collecting data from in plant production lines or remote equipment within weeks for a fraction of the cost of in plant systems. Hosted OEE benefits vs traditional approaches • Low cost • Fast startup • No servers or licenses to purchase and maintain • Up front pricing allows measurable ROI

Predictive Maintenance Scalable Solutions for Predictive Maintenance Predictive maintenance techniques provide you with advance notification of pending failures, so that you can address the issue without interrupting production. Types of Predictive Maintenance • Condition Monitoring Has this value changed over time? • Actual Predictions Will component x fail in the next y days? • Multi-variable time series analysis Flag data anomalies and associate with specific failures Predictive Maintenance Benefits • Minimize downtime • Reduce scrap and rework • Cut maintenance costs • Avoid expedite fees

Machine Learning Making Your Machines Smarter Machine Learning is a branch of artificial intelligence based on the idea that machines should be able to learn and adapt through experience. The self-driving car is the most widely known example, but it has many tangible benefits for industrial automation equipment. Machine Learning Potential Benefits • Continuous improvement on Predictive Maintenance • Optimize setup parameters based on quality feedback • Adjust process settings based on ambient temperature, pressure, and humidity Turnkey Analytic Solutions RRAMAC will work with you to select a machine learning vendor that fits your needs and fully integrate machine learning with the rest of your IIo. T solution. Options include: • Amazon Machine Learning • IBM Watson • Cortana Intelligence Suite (Microsoft Azure)

Prescriptive Analytics From Alerts to Actions Email and text alerts can notify workers when there is a problem, but responses to these messages are not always the best response and are not always timely. Prescriptive Analytics is the idea that the software can recommend a solution to the current problem and even take steps to implement the solution. The solutions can be preprogrammed or can be based on machine learning. Edge. Scout Hosted Server MMS Predictive Analytics Examples • Automatic reordering of consumable products • Scheduling maintance tasks based on a failure or Predictive Maintenance alert • Improving the accuracy of Predictive Maintenance alerts • Optimizing setup parameters based on quality feedback • Adjusting process settings based on ambient temperature and humidity ERP

Edge. Scout Solution Roadmap Asset Monitoring Alarm Monitor Maintenance Dashboard Production Line Status Temp/Hum Monitor Tank Level Monitor Pump Station Monitor Asset Intelligence Alarm History Downtime Summary Production Totals Condition Monitoring Root Cause Analysis Predictve Maintenence Overall Equip Effectiveness Machine Learning Reorder Consumables Prescriptive Maintenance Product Geneology