Eaton 10001800 W True Sine Wave Inverter Aftermarket

Eaton 1000/1800 W True Sine Wave Inverter Aftermarket Installation Instructions 8/01/2016 © 2015 Eaton. All Rights Reserved. .

Eaton 1000/1800 True Sine Wave Inverter Aftermarket Installation Instructions • Suggested Inverter Installation Tool List • DC cable kit contents • Instructions for Inverter and DC cable kit Installation for all truck types. • Ref: Eaton Inverter Installation and Operation Guide # IM SP 180158. © 2015 Eaton. All Rights Reserved. . 2

Eaton Inverter Installation Tool List Tools/Materials Needed: • Electric or cordless drill/driver • Tape Measure/Marker • ¼” drill bit • 1 -1/8” hole saw (for floor pass thru connector holes) • 5/16” and 3/8” hex head driver bit (w/magnetic head) for drill/driver • 10 mm wrench or socket/ratchet (for cfbar nut and case ground) • 13 mm wrench or socket/ratchet (for main DC inverter lugs) • 9/16” socket/ratchet (12 V battery terminals) • 2 pair channel lock pliers (for pass thru connector lock nuts) • Wire cutters/strippers • Electrical tape (Black and Red, to secure convolute) © 2015 Eaton. All Rights Reserved. . 3

DC cable kit for 1000 and 1800 W Inverter DC cable kit includes Custom cable assembly lengths/contents for: • Freightliner Cascadia, 1. 0 FC or 1. 8 FC • Volvo VNL , 1. 0 V or 1. 8 V • Kenworth/Peterbilt T 680/1800, 1. 0 P or 1. 8 P • International Prostar, 1. 0 N or 1. 8 N Installation Kit Parts Bag Contains: 2 ea – Locknut, Steel, ¾ NPT 1 ea – Bus Bar Stud Cover – Single, Red 4 ea – Tie Wrap, 2 -Sided Hellerman-Tyton PN 4 ea – Screw, Hex Tek, #12 x 1. 0 in Length 1 ea – Fuse Holder, Bussman MRBF, M 8, Stud 1 ea – Nut, Flandge, M 8 x 1. 25, SS 5 ea – Screw, Hex Tek, #10 x 1. 5 in Length 2 ea – Cordgrip; LTF ¾ Black Heyco 1 ea – Fuse, Bussman, Marine Rated Battery 200 A Fuse for 1000 W Inverter 300 A Fuse for 1800 W Inverter © 2015 Eaton. All Rights Reserved. . 4

Aftermarket Inverter and DC Cable Kit Installation for Freightliner Cascadia Determine a suitable dry Inverter location providing adequate air flow in the cab area. See suggested mounting location picture to right. 1. Mount inverter with (4) #12 X 1” HEX TEC screws provided in the cable kit, center and square unit (raise unit off floor 2 -3”). 2. Determine a clear position to route DC cables thru bunk wall and floor with pass thru connectors and lock nuts. (Look underneath cab floor to stay clear of any obstructions and hot surfaces. ) 3. Connect the 1/0 Red cable to the inverter “+” lug and 1/0 Black to the inverter “-” lug, using the red and black boots provided with inverter. Pay close attention to polarity, this Eaton Inverter will NOT withstand reverse polarity to main DC connections. Connect the provided 10 ga black cable to the inverter chassis ground connection near negative terminal and bond to a good truck frame ground. 4. Using 2 sided tie bands and #10 x 1. 5 Hex TEC screws provided, route cables securing at 12 -18 inch intervals underneath cab to the cab rail channels into the battery box area. Route clear of any sharp edges, moving parts, or heated components. 5. Attach the provided CFBar fuse holder, fuse and red cover to the battery positive cable and attach to the 12 V positive battery stack. Attach the negative cable last to the 12 V negative battery stack. (Careful the first time energizing the inverter, it will may create a spark. ) A good practice is to connect to opposite ends of the battery stack for positive and negative connections, thus pulling across the full battery stack for inverter power. Fuse size provided, 200 A rating for 1000 W and 300 A rating for 1800 W kit. © 2015 Eaton. All Rights Reserved. . 1 3 2 5 4 5

Aftermarket Inverter and DC Cable Kit Installation for Volvo VNL Determine a suitable dry Inverter location providing adequate air flow in the cab area. 1 1. Mount inverter with (4) #12 X 1” HEX TEC screws provided in the cable kit, center and square unit. Allow 2” air clearance at rear fan. 2. Determine a clear position to route DC cables thru bunk wall and floor with pass thru connectors and lock nuts. (Look underneath cab floor to stay clear of any obstructions and hot surfaces. ) 3. Connect the 1/0 Red cable to the inverter “+” lug and 1/0 Black to the inverter “-” lug , using the red and black boots provided with inverter. Pay close attention to polarity, this Eaton Inverter will NOT withstand reverse polarity to main DC connections. Connect the provided 10 ga black cable to the inverter chassis ground connection near negative terminal and bond to a good truck frame ground. 1 3 4. Using 2 sided tie bands and #10 x 1. 5 Hex TEC screws provided, route cables securing at 12 -18 inch intervals underneath cab to the cab rail channels into the battery box area. Route clear of any sharp edges, moving parts, or heated components. 5. Attach the provided CFBar fuse holder, fuse and red cover to the battery positive cable and attach to the 12 V positive battery stack. Attach the negative cable last to the 12 V negative battery stack. (Careful the first time energizing the inverter, it will may create a spark. ) A good practice is to connect to opposite ends of the battery stack for positive and negative connections, thus pulling across the full battery stack for inverter power. Fuse size provided, 200 A rating for 1000 W and 300 A rating for 1800 W kit. © 2015 Eaton. All Rights Reserved. . 2 5 4 5 6

Aftermarket Inverter and DC cable kit Installation for KW/PB T 680/1500 Determine a suitable dry Inverter location providing adequate air flow in the cab area. 1. Mount inverter with (4) #12 X 1” HEX TEC screws provided in the cable kit, center and square unit. 2. Determine a clear position to route DC cables thru bunk wall and floor with pass thru connectors and lock nuts. (Look underneath cab floor to stay clear of any obstructions and hot surfaces. ) 3. Connect the 1/0 Red cable to the inverter “+” lug and 1/0 Black to the inverter “-” lug, using the red and black boots provided with inverter. Pay close attention to polarity, this Eaton Inverter will NOT withstand reverse polarity to main DC connections. Connect the provided 10 ga black cable to the inverter chassis ground connection near negative terminal and bond to a good truck frame ground. 4. 5. Using 2 sided tie bands and #10 x 1. 5 Hex TEC screws provided, route cables securing at 12 -18 inch intervals underneath cab to the cab rail channels into the battery box area. Route clear of any sharp edges, moving parts, or heated components. Attach the provided CFBar fuse holder, fuse and red cover to the battery positive cable and attach to the 12 V positive battery stack. Attach the negative cable last to the 12 V negative battery stack. (Careful the first time energizing the inverter, it will may create a spark. ) A good practice is to connect to opposite ends of the battery stack for positive and negative connections, thus pulling across the full battery stack for inverter power. Fuse size provided, 200 A rating for 1000 W and 300 A rating for 1800 W kit. 1 3 2 2 5 4 5 © 2015 Eaton. All Rights Reserved. . 7

Aftermarket Inverter and DC cable kit Install for International Pro. Star Determine a suitable dry Inverter location providing adequate air flow in the cab area. 1. 2. 3. 1 Mount inverter with (4) #12 X 1” HEX TEC screws provided in the cable kit, center and square unit. 3 Determine a clear position to route DC cables thru bunk wall and floor with pass thru connectors and lock nuts. (Look underneath cab floor to stay clear of any obstructions and hot surfaces. ) 2 Connect the 1/0 Red cable to the inverter “+” lug and 1/0 Black to the inverter “-” lug, using the red and black boots provided with inverter. Pay close attention to polarity, this Eaton Inverter will NOT withstand reverse polarity to main DC connections. Connect the provided 10 ga black cable to the inverter chassis ground connection near negative terminal and bond to a good truck frame ground. 4. Using 2 sided tie bands and #10 x 1. 5 Hex TEC screws provided, route cables securing at 12 -18 inch intervals underneath cab to the cab rail channels into the battery box area. Route clear of any sharp edges, moving parts, or heated components. 5. Attach the provided CFBar 2 fuse holder, fuse and dual red cover to the battery positive cable and attach to the 12 V positive battery stack. Remove the existing CFBar 1 and move the existing fuse and cable to the new CFBar 2. Attach the negative cable last to the 12 V negative battery stack. (Careful the first time energizing the inverter, it will may create a spark. ) A good practice is to connect to opposite ends of the battery stack for positive and negative connections, thus pulling across the full battery stack for inverter power. Fuse size provided, 200 A rating for 1000 W and 300 A rating for 1800 W kit. © 2015 Eaton. All Rights Reserved. . 2 4 5 8

© 2015 Eaton. All Rights Reserved. . 9